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Accidents · NTSB CHI04LA213 · Final report

Cessna 208B accident near Big Rapids, Michigan, August 4, 2004

On August 4, 2004 at about 12:05 pm local time, a Cessna 208B, registered N1037N, was substantially damaged in an accident near Big Rapids, Michigan (Roben-Hood airport). It was flown under charter and air-taxi rules (Part 135). No one was hurt; 1 person was on board or involved. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The pilot's failure to verify that the cargo door was latched properly prior to flight and the subsequent in-flight opening of the door. A contributing factor was the box which departed the cargo compartment and struck the horizontal stabilizer.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
August 4, 2004 · about 12:05 pm local time
Place
Big Rapids, Michigan · Roben-Hood · map
Type
Accident
Injuries
No one was hurt; 1 person was on board or involved.
Weather
visual conditions (good weather)
Aircraft
Cessna 208B · all 208Bs on the register
Registration
N1037N · registry record · serial 208B0334
Damage
Substantial damage
Flight
Flight · charter and air-taxi rules (Part 135)

The NTSB's narrative final · quoted from the NTSB record

The airplane was substantially damaged when the cargo door inadvertently opened in-flight and a box departed the aircraft, striking the horizontal stabilizer. The pilot reported that after loading the cargo, he and the loaders had to "muscle the cargo door closed due to a large volume of freight." The taxi and takeoff were normal, but a few minutes after leveling at cruising altitude the door ajar light illuminated. The pilot stated that "shortly after this illumination, there was a loud thud and [he] figured that a box had departed the aircraft and struck the tail." The pilot reported that aircraft control was normal after the accident. He stated that he employed the door ajar checklist, diverted to an intermediate airport, and landed uneventfully. When he exited the aircraft, the pilot saw the damage to the left horizontal stabilizer. An inspection of the cargo door installation on the accident aircraft revealed the door structure and locking mechanism were intact and appeared undamaged. The door closed and latched properly. The cargo door had a window installed. The inspection noted that with this design the door had enough flexibility to allow the forward frame of the door to be seated in the door jamb and latched, while the aft frame was outside the jamb and unlatched. The micro-switch for the DOOR WARNING annunciator light was located on the forward jamb. Therefore, it was possible in that configuration for the aft cargo door latch not to be engaged without the annunciator light being illuminated.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

Pilot

  • Certificate: commercial pilot
  • Ratings: multi-engine land; single-engine land; instructor: airplane multi-engine; instructor: airplane single-engine; instructor: instrument airplane; instrument: airplane
  • Flight time: 1,530 hours in all; 275 in this make and model; 209 in the last 90 days; 45 in the last 30 days; 1,483 as pilot in command; 573 on instruments
  • Last flight review: April 23, 2004
  • Medical certificate: Class 1 (valid medical--w/ waivers/lim.)
  • Seat: left
  • Injury: no injuries

The aircraft

  • Airframe total time: 5,403 hours
  • Last inspection: continuous airworthiness programme, July 19, 2004; 18 hours since
  • Maximum gross weight: 8,750 lb
  • Seats: 2
  • Landing gear: fixed
  • Engine: Pratt & Whitney Canada PT6A-114A (turboprop); 0 hours total

The flight

  • Departed from: GRR Grand Rapids MI at 11:50 am
  • Destination: TVC Traverse City MI
  • Flight plan: IFR

Weather at the time

  • Light: daylight
  • Wind: from 360° at 3 knots
  • Visibility: 10 statute miles
  • Sky: broken clouds at 11,000 ft; scat at 7,000 ft
  • Temperature: 63°F (17°C), dew point 55°F (13°C)
  • Altimeter: 29.87 inHg
  • Observation at 11:55 am from RQB, 10 miles away

Injuries

FatalSeriousMinorNone
Crew1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.