Convair 580 accident near Mcallen, Texas, December 4, 2004
On December 4, 2004 at about 8:41 pm local time, a Convair 580, registered N161FL, was substantially damaged in an accident near Mcallen, Texas (Mcallen Miller International airport). It was a flight test under general aviation rules (Part 91). No one was hurt; 3 people were on board or involved. The weather was instrument conditions (cloud, fog or low visibility).
The NTSB's probable cause their words, unchanged
The failure to activate the hydraulic pump which resulted in the pilot's inability to maintain directional control.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- December 4, 2004 · about 8:41 pm local time
- Place
- Mcallen, Texas · Mcallen Miller International · map
- Type
- Accident
- Injuries
- No one was hurt; 3 people were on board or involved.
- Weather
- instrument conditions (cloud, fog or low visibility)
- Aircraft
- Convair 580
- Registration
- N161FL · no longer on the register · serial 430
- Damage
- Substantial damage
- Flight
- Flight test · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
The 9,500-hour ATP-rated pilot was forced to secure the left engine during a maintenance test flight following the malfunction of the left propeller. The crew executed single-engine instrument landing system (ILS) approach to runway 13. During short final, the crew noticed that the alternator light was illuminated and the hydraulic pressure gauge indicated "0" pressure. The landing gear was already extended and the flaps were partially extended, so the crew elected to continue the approach to a full-stop landing. Upon landing, the pilot immediately turned on the direct current (DC) hydraulic pump. The pilot added that he then realized that he was unable to maintain directional control of the airplane due to the lack of nose wheel steering and the ineffective wheel brakes. As a result, the airplane continued to veer to the right and exited the runway. The airplane collided with the airport perimeter fence and continued down into a drainage ditch. The examination of the aircraft revealed that the hydraulic pump switch did not appear as if it had been turned on.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
Pilot
- Certificate: airline transport pilot
- Ratings: multi-engine land; single-engine land; instructor: airplane multi-engine; instructor: instrument airplane; instrument: airplane; rotorcraft: helicopter
- Flight time: 9,500 hours in all; 1,500 in this make and model; 310 in the last 90 days; 55 in the last 30 days; 9,200 as pilot in command; 0 on instruments
- Last flight review: April 25, 2004
- Medical certificate: Class 2 (valid medical--w/ waivers/lim.)
- Seat: left
- Injury: no injuries
Co-pilot
- Certificate: commercial pilot
- Ratings: multi-engine land; single-engine land; instrument: airplane
- Flight time: 453 hours in all; 120 in this make and model; 130 in the last 90 days; 80 in the last 30 days; 225 as pilot in command
- Last flight review: October 4, 2004
- Medical certificate: Class 1 (valid medical--no waivers/lim.)
- Seat: rgt
- Injury: no injuries
The aircraft
- Airframe total time: 29,586.7 hours
- Last inspection: continuous airworthiness programme, November 15, 2004; 49.4 hours since
- Maximum gross weight: 58,156 lb
- Seats: 3
- Landing gear: retractable
- Engine: Allison 501-D13D (turboprop); 0 hours total
The flight
- Departed from: MFE Mcallen TX
- Flight plan: IFR
- Runway 13, 7,120 ft by 150 ft
- A second pilot was aboard
Weather at the time
- Light: daylight
- Wind: from 350° at 5 knots
- Visibility: 5 statute miles
- Sky: overcast at 500 ft
- Temperature: 59°F (15°C), dew point 57°F (14°C)
- Altimeter: 30.04 inHg
- Observation at 7:53 pm from MFE
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Crew | 3 |
Documents from the investigation the NTSB's docket: the evidence folder behind the report
The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.
