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2015-17-21: High-pressure turbine (HPT) disks

FAA order 2015-17-21 is an airworthiness directive in force since December 2, 2015. The FAA's subject line: High-pressure turbine (HPT) disks. It names the Rolls-Royce RB-211 series, Rolls-Royce RB211-535E437, Rolls-Royce RB211535E4B37 engines: about 192 aircraft on the U.S. register today across them, though an order usually covers particular versions or serial numbers rather than every one. System: engine.

What it applies to as the FAA lists it

Kind of product
Engine
Makes
Rolls-Royce plc
Models
RB211-535E4-37, RB211-535E4-B-37, RB211-535E4-C-37
Engine series
Rolls-Royce RB-211 series 182 aircraft
Rolls-Royce RB211-535E437 6 aircraft
Rolls-Royce RB211535E4B37 4 aircraft

Dates and paperwork

In force since
December 2, 2015
Published
October 28, 2015 (signed August 21, 2015)
Docket
FAA-2015-0593
Replaced by
2024-10-06
Status
Historical
The FAA's document
Read the order on the FAA's site

The FAA's summary their words, unchanged

We are adopting a new airworthiness directive (AD) for all Rolls-Royce plc (RR) RB211-535E4-37, RB211-535E4-B-37, and RB211-535E4- C-37 turbofan engines. This AD requires reducing the cyclic life limits for certain high-pressure turbine (HPT) disks, removing those disks that have exceeded the new life limit, and replacing them with serviceable parts. This AD was prompted by RR updating the life limits for certain HPT disks. We are issuing this AD to prevent failure of the HPT disk, which could result in uncontained disk release, damage to the engine, and damage to the airplane.

The order itself the regulatory text, as published

Show the full text (5,962 characters)
Adoption of the Amendment Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows: PART 39--AIRWORTHINESS DIRECTIVES 0 1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. Sec. 39.13 [Amended] 0 2. The FAA amends Sec. 39.13 by adding the following new airworthiness directive (AD): 2015-17-21 Rolls-Royce plc: Amendment 39-18254; Docket No. FAA-2015- 0593; Directorate Identifier 2015-NE-08-AD. (a) Effective Date This AD becomes effective December 2, 2015. (b) Affected ADs None. (c) Applicability This AD applies to all Rolls-Royce plc (RR), RB211-535E4-37, RB211-535E4-B-37, and RB211-535E4-C-37 turbofan engines. (d) Reason This AD was prompted by RR updating the life limits for certain high-pressure turbine (HPT) disks. We are issuing this AD to prevent failure of the HPT disk, which could result in uncontained disk release, damage to the engine, and damage to the airplane. (e) Actions and Compliance Comply with this AD within the compliance times specified, unless already done. (1) After the effective date of this AD, use Task 05-00-01-800- 000, ``Recording and Control of the Lives of Parts'', dated July 1, 2015, of the Rolls-Royce (RR) RB211-535E4-37/23 Time Limits Manual (TLM), publication reference T-211(535)-6RR, Revision 49, dated July 1, 2015 to determine the new life limits for the affected engine models and configurations, with the exception of those engine models mentioned in paragraph (e)(2) of this AD. (2) For RR RB211-535E4-B-37 or RB211-535E4-C-37 engines with an affected HPT disk that was previously installed on an RB211-535E4-37 engine operated under Flight Plan A, use Task 05-10-01-800-000, ``Group A Parts Lives--CONFIG-1'', dated July 1, 2014, of the RR RB211-535E4-37/23 TLM, publication reference T-211(535)-6RR, Revision 49, dated July 1,2015 to re-calculate equivalent cycles since new to obtain the new life limit. (3) If an affected engine model has an HPT disk installed with part number (P/N) UL27681 or UL39767, remove the affected HPT disk before the accumulated cyclic life exceeds either 19,500 flight cycles (FCs) under Flight Plan A, or 14,700 FCs under Flight Plan B, or within 25 FCs after the effective date of this AD, whichever occurs later. (4) For all affected engines, other than those specified in paragraph (e)(3) of this AD, remove each HPT disk before exceeding its applicable life limit as specified in Task 05-00-01-800-000, ``Recording and Control of the Lives of Parts'', dated July 1, 2015, of the RR RB211-535E4-37/23 TLM, publication reference T-211(535)- 6RR, Revision 49, dated July 1, 2015; and Task 05-10-01-800-000, ``Group A Parts Lives--CONFIG-1'', dated July 1, 2014, of the RR RB211-535E4-37/23 TLM, publication reference T-211(535)-6RR, Revision 49, dated July 1, 2015. (5) Install an HPTdisk eligible for installation. (f) Definition For the purpose of this AD, a part eligible for installation is one with a P/N listed in Task 05-00-01-800-000, ``Recording and Control of the Lives of Parts'', dated July 1, 2015, of the RR RB211-535E4-37/23 TLM, publication reference T-211(535)-6RR, Revision 49, dated July 1, 2015; and Task 05-10-01-800-000, ``Group A Parts Lives--CONFIG-1'', dated July 1, 2014, of the RR RB211- 535E4-37/23 TLM, publication reference T-211(535)-6RR, Revision 49, dated July 1, 2015 with a total accumulated cyclic life that is less than the applicable life limit specified in those Tasks. (g) Alternative Methods of Compliance (AMOCs) The Manager, Engine Certification Office, FAA, may approve AMOCs for this AD. Use the procedures found in 14 CFR 39.19 to make your request. You may email your request to: ANE-AD-AMOC@faa.gov. (h) Related Information (1) For more information about this AD, contact Wego Wang, Aerospace Engineer,Engine Certification Office, FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; phone: 781-238-7134; fax: 781-238-7199; email: wego.wang@faa.gov. (2) Refer to MCAI European Aviation Safety Agency AD 2014- 0249R1, dated February 18, 2015, for more information. You may examine the MCAI in the AD docket on the Internet at http://www.regulations.gov by searching for and locating it in Docket No. FAA-2015-0593. (i) Material Incorporated by Reference (1) The Director of the Federal Register approved the incorporation by reference (IBR) of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this service information as applicable to do the actions required by this AD, unless the AD specifies otherwise. (i) Task 05-00-01-800-000, ``Recording and Control of the Lives of Parts'', dated July 1, 2015, of the Rolls-Royce (RR) RB211-535E4- 37/23 Time Limits Manual (TLM), publication reference T-211(535)- 6RR, Revision 49, dated July 1, 2015. (ii) Task 05-10-01-800-000, ``Group A Parts Lives--CONFIG-1'', dated July 1, 2014, of the RR RB211-535E4-37/23 TLM, publication reference T-211(535)-6RR, Revision 49, dated July 1, 2015. (3) For RR service information identified in this AD, contact Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, England, DE24 8BJ; phone: 011-44-1332-242424; fax: 011-44-1332- 249936; email: http://www.rolls-royce.com/contact/civil_team.jsp; Internet: https://www.aeromanager.com. (4) You may view this service information at FAA, Engine & Propeller Directorate, 12 New England Executive Park, Burlington, MA. For information on the availability of this material at the FAA, call 781-238-7125. (5) You may view this service information at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html. [[Page 65927]]

Source: FAA Dynamic Regulatory System, airworthiness directives. The FAA's document is the authority; the register counts are this site's, from the FAA register of October 7, 2026. Connections as data: /graph/directive/2015-17-21.json · aircraft systems.