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2007-03-02 Rolls-Royce Deutschland Ltd & Co KG (formerly Rolls-Royce plc): Amendment 39-14913. Docket No. FAA-2006-24777; Directorate Identifier 2006-NE-19-AD.
Effective Date
(a) This airworthiness directive (AD) becomes effective March 5, 2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Rolls-Royce Deutschland Ltd & Co KG (RRD) Tay 611-8 and Tay 620-15 turbofan engines with low pressure (LP) compressor module part number (P/N) MO1100AA or P/N MO1100AB installed, and Tay 650-15 and Tay 651-54 turbofan engines with LP compressor module P/N MO1300AA or P/N MO1300AB installed. These engines are installed on, but not limited to, Fokker F.28 Mark 0070 and 0100 airplanes, Boeing 727 airplanes modified in accordance with Supplemental Type Certificate No. SA8472SW, and Gulfstream G-IV airplanes. The following P/N LP compressor fan blades are installed in these modules:
Tay 611-8 LP Compressor Fan Blade P/Ns
Tay 620-15 LP Compressor Fan Blade P/Ns
Tay 650-15 LP Compressor Fan Blade P/Ns
Tay 651-54 LP Compressor Fan Blade P/Ns
JR30649
JR31702
JR31983
JR30649
JR31702
JR31983
JR33863
JR33864
JR31911
JR31912
JR35120
JR35121
JR33865
JR33866
JR31911
JR31912
JR35120
JR35121
Unsafe Condition
(d) This AD results from a report that a set of LP compressor fan blades failed before reaching the LP compressor fan blade full published life limit. We are issuing this AD to prevent LP compressor fan blades from failing due to blade root cracks, leading to uncontained engine failure and damage to the airplane.
Compliance
(e) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.
Ultrasonic Inspection (UI) of LP Compressor Fan Blades for Certain Tay 650-15 Engines That Have Not Yet Had UI of the LP Compressor Fan Blades
(f) For Tay 650-15 engines, serial numbers 17201, 17202, 17226, 17253, 17341, 17356, 17428, 17450, 17457, 17458, 17497, 17530, 17622, 17643, 17655, 17678, 17709, 17751, 17755, 17805, and 17806 that have not yet had UI of the LP compressor fan blades:
(1) Within 30 days after the effective date of this AD, perform UI of the LP compressor fan blades for cracks.
(2) Use Part 1 of RRD Service Bulletin (SB) No. TAY-72-1591, dated May 8, 2003, to do the inspection.
UI of LP Compressor Fan Blades Being Installed in a Different Engine; Tay 650-15 and Tay 651-54 Engines
(g) For Tay 650-15 and Tay 651-54 engines, whenever LP compressor fan blades are removed and are being installed in a different engine:
(1) Perform UI of the LP compressor fan blades for cracks.
(2) Use Part 1 of RRD SB No. TAY-72-1442, Revision 3, dated November 26, 2003, to do the inspection.
UI of LP Compressor Fan Blades for All Tay Engines
(h) Perform UI of the LP compressor fan blades for cracks, using Part 2 of RRD SB No. TAY-72-1442, Revision 3, dated November 26, 2003, at the following:
(1) For Tay 650-15 and Tay 651-54 engines:
(i) Initial UI at next shop visit for any reason but no later than 6 months after the effective date of this AD, whichever occurs first.
(ii) Repetitive UIs at every engine shop visit for any reason but before reaching every 10,000 flight hours-since-last fan blade UI, whichever occurs first.
(2) For Tay 611-8 and Tay 620-15 engines:
(i) Initial UI at next shop visit for engine mid-life inspection or overhaul, but no later than 12 months after the effective date of this AD, whichever occurs first.
(ii) For Tay 611-8 engines, repetitive UIs before reaching every 8,000 flight hours but no later than every 10 years since-last-fan- blade UI, whichever occurs first.
(iii) For Tay 620-15 engines, repetitive UIs before reaching every 10,000 flight hours but no later than every 10 years since- last-fan-blade UI, whichever occurs first.
LP Compressor Fan Blades That Are Cracked
(i) If any LP compressor fan blade is cracked, then remove the complete LP compressor fan blade set and the LP compressor fan disc from service.
Alternative Methods of Compliance
(j) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.
Related Information
(k) Luftfahrt-Bundesamt airworthiness directive D-1998-055R3, dated December 15, 2003, which was approved by EASA under approval No. 1869 on December 15, 2003, also addresses the subject of this AD.
(l) Contact Jason Yang, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; telephone (781) 238-7747, fax (781) 238-7199; e-mail: jason.yang@faa.gov for more information about this AD.
Material Incorporated by Reference
(m) You must use the Rolls-Royce Deutschland Ltd & Co KG service information specified in Table 1 to perform the actions required by this AD. The Director of the Federal Register approved the incorporation by reference of the documents listed in Table 1 of this AD in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact Rolls-Royce Deutschland Ltd & Co KG, Eschenweg 11, D-15827 Dahlewitz, Germany; telephone 49 (0) 33-7086-1768; fax 49 (0) 33- 7086-3356 for a copy of this service information. You may review copies at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html .
Table 1.--Incorporation by Reference
Service Bulletin No.
Page
Revision
Date
TAY-72-1591
Total Pages: 8
All
Original
May 8, 2003
TAY-72-1442
Total Pages: 11
All
3
November 26, 2003
Appendix 1 of TAY-72-1442
Total Pages: 4
All
3
November 26, 2003