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2025-09-04: Time Limits/Maintenance Checks

FAA order 2025-09-04 is an airworthiness directive in force since June 6, 2025. The FAA's subject line: Time Limits/Maintenance Checks. It names Bombardier BD-700 Global Express, 5000 and 6000: about 661 aircraft on the U.S. register today, though an order usually covers particular versions or serial numbers rather than every one. System: other and general.

What it applies to as the FAA lists it

Kind of product
Aircraft
Makes
Bombardier Inc.
Models
BD-700-1A10, BD-700-1A11
On this site
Bombardier BD-700 Global Express, 5000 and 6000 661 registered

Dates and paperwork

In force since
June 6, 2025
Published
May 2, 2025 (signed April 23, 2025)
Docket
FAA-2025-0016
Status
Current
The FAA's document
Read the order on the FAA's site

The FAA's summary their words, unchanged

The FAA is adopting a new airworthiness directive (AD) for certain Bombardier Inc. Model BD-700-1A10 and BD-700-1A11 airplanes. This AD was prompted by a determination that new or more restrictive airworthiness limitations are necessary. This AD requires revising the existing maintenance or inspection program, as applicable, to incorporate new or more restrictive airworthiness limitations. The FAA is issuing this AD to address the unsafe condition on these products.

The order itself the regulatory text, as published

Show the full text (16,503 characters)
1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. 2. The FAA amends § 39.13 by adding the following new airworthiness directive: 2025-09-04 Bombardier Inc.: Amendment 39-23025; Docket No. FAA-2025-0016; Project Identifier MCAI-2023-01047-T. (a) Effective Date This airworthiness directive (AD) is effective June 6, 2025. (b) Affected ADs None. (c) Applicability This AD applies to Bombardier Inc. Model BD-700-1A10 and BD-700-1A11 airplanes, certificated in any category, having serial numbers (S/Ns) 9002 through 9879 inclusive, 9998, and 60001 through 60065 inclusive. (d) Subject Air Transport Association (ATA) of America Code 05, Time Limits/Maintenance Checks. (e) Unsafe Condition This AD was prompted by a determination that new or more restrictive airworthiness limitations are necessary. The FAA is issuing this AD to address new or more restrictive airworthiness limitations. Failure to adhere to the specified airworthiness limitations could adversely affect the stability and controllability of the airplane on landing and could result in damage to the airplane. (f) Compliance Comply with this AD within the compliance times specified, unless already done. (g) Maintenance or Inspection Program Revision Within 60 days after the effective date of this AD, revise the existing maintenance or inspection program, as applicable, to incorporate the information specified in the tasks identified in table 1 to paragraph (g) of this AD, of Part 2, "Airworthiness Limitations," of the applicable time limits/maintenance checks (TLMC) manual identified in table 2 of this AD. The initial compliance time for doing the tasks is at the time specified in the applicable TLMC manual identified in table 2 to paragraph (g) of this AD, or within 60 days after the effective date of this AD, whichever occurs later, except as provided by paragraph (h) of this AD. Table 1 to Paragraph ( g )-New or Revised Tasks Applicable airplane model (marketing designation) Chapter 5 task No. Task title Affected section All airplanes 27-41-09-107 Restoration of the Pitch Trim Actuator, Part No. GT412-4001-7 5-10-20, "Time Limits-Supplementary Limitations". All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-11-17-106 Discard the Main Landing Gear (MLG) Side-Stay Upper-Pin, Part No. GM227-1725 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes 32-21-01-101 Discard the Nose Landing Gear (NLG) Shock Strut Axle, Part No. 1286-0201/-0203/-0204 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-21-01-103 Discard the Nose Landing Gear (NLG) Shock Strut Main Fitting, Part No. 1286-0101/-0109 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-21-01-107 Discard the Nose Landing Gear (NLG) Shock Strut Retraction Actuator Bolt, Part No. 1285-0007/-0041 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-21-01-108 Discard the Nose Landing Gear (NLG) Shock Strut Steering Actuator Bolt, Part No. 1285-0010 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-21-05-107 Discard the Nose Landing Gear (NLG) Drag Brace Forward Stabilizer Link, Part No. 22580 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-21-05-108 Discard the Nose Landing Gear (NLG) Drag Brace Aft Stabilizer Link, Part No. 22585 5-10-10, "Life Limits (Structures)," or 5-10-90, "Life Limits (Structures)," as applicable. All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-32-01-105 Discard the Main Landing Gear (MLG) Retraction Actuator Assembly, Part No. 21600 5-10-90, "Life Limits (Structures)". All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-32-05-107 Discard the Main Landing Gear (MLG) Uplock Assembly, Part No. 21900 5-10-90, "Life Limits (Structures)". All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-33-01-105 Discard the Nose Landing Gear (NLG) Retraction Actuator Assembly, Part No. 22400-101/-103 5-10-90, "Life Limits (Structures)". Model BD-700-1A10 (Global Express and Global Express XRS) airplanes 32-33-01-111 Restoration of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (Post SB 700-32-035 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A10 (Global 6000) airplanes 32-33-01-111 Restoration of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (A/C 9640 and Subs or A/C Post SB 700-32-6011 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-33-01-111 Restoration of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A11 (Global 5000) airplanes 32-33-01-111 Restoration of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (Post SB 700-1A11-32-022 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A11 (Global 5000 featuring Global Vision Flight Deck (GVFD)) airplanes 32-33-01-111 Restoration of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (A/C 9639 and Subs or A/C Post SB 700-32-5011 Part C) 5-10-20, "Time Limits-Supplementary Limitations". All airplanes except Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-33-05-106 Discard the Nose Landing Gear (NLG) Uplock Assembly, Part No. 22600-101/-103 5-10-90, "Life Limits (Structures)". Model BD-700-1A10 (Global Express and Global Express XRS) airplanes 32-33-01-112 Detailed Inspection of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (Post SB 700-32-035 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A10 (Global 6000) airplanes 32-33-01-112 Detailed Inspection of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (A/C 9640 and Subs or A/C Post SB 700-32-6011 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A10 (Global 6500) airplanes and Model BD-700-1A11 (Global 5500) airplanes 32-33-01-112 Detailed Inspection of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A11 (Global 5000) airplanes 32-33-01-112 Detailed Inspection of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (Post SB 700-1A11-32-022 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A11 (Global 5000 featuring GVFD) airplanes 32-33-01-112 Detailed Inspection of the Nose Landing Gear (NLG) Shock-Strut Assembly to Retraction-Actuator Main-Fitting Joint (A/C 9639 and Subs or A/C Post SB 700-32-5011 Part C) 5-10-20, "Time Limits-Supplementary Limitations". Model BD-700-1A10 (Global Express, Global Express XRS, Global 6000, and Global 6500) airplanes 53-20-00-122 Detailed Inspection of the Machined Fittings and Skin Around the Service Door, FS295.00 to FS310.00 and STR22R to STR24R 5-10-30, "Airworthiness Limitation Items". All Model BD-700-1A11 (Global 5000, Global 5500, and Global 5000 featuring GVFD) airplanes 53-20-00-122 Detailed Inspection of the Machined Fittings and Skin Around the Service Door, FS295.00+32.00 to FS310.00+32.00 and STR22R to STR24R 5-10-30, "Airworthiness Limitation Items". Model BD-700-1A10 (Global Express, Global Express XRS, Global 6000, and Global 6500) airplanes 53-20-00-140 Detailed Inspection of the External Skin Around the Service Door Cutout, FS295.00 to FS310.00 and STR22R to STR24R 5-10-50, "High Altitude Special Conditions Requirements". Model BD-700-1A11 (Global 5000, Global 5500, and Global 5000 featuring GVFD) airplanes 53-20-00-140 Detailed Inspection of the External Skin Around the Service Door Cutout, FS295.00+32.00 to FS310.00+32.00 and STR22R to STR24R 5-10-50, "High Altitude Special Conditions Requirements". Table 2 to Paragraph ( g )-Applicable TLMC Manual Airplane model (marketing designation) Title Revision Date Model BD-700-1A10 (Global Express) Bombardier Global Express TLMC, Publication No. BD-700 TLMC 1 35 December 19, 2023. Model BD-700-1A10 (Global Express XRS) Bombardier Global Express XRS TLMC, Publication No. BD-700 XRS TLMC 2 22 December 19, 2023. Model BD-700-1A10 (Global 6000) Bombardier Global 6000 TLMC, Publication No. GL 6000 TLMC 16 December 19, 2023. Model BD-700-1A10 (Global 6500) Bombardier Global 6500 TLMC, Publication No. GL 6500 TLMC 5 December 19, 2023. Model BD-700-1A11 (Global 5000) Bombardier Global 5000 TLMC, Publication No. BD-700 TLMC 3 26 December 19, 2023. Model BD-700-1A11 (Global 5500) Bombardier Global 5500 TLMC, Publication No. GL 5500 TLMC 5 December 19, 2023. Model BD-700-1A11 (Global 5000 featuring GVFD) Bombardier Global 5000 Featuring Global Vision Flight Deck TLMC, Publication No. GL 5000 GVFD TLMC 16 December 19, 2023. 1 For obtaining the tasks specified in Bombardier Global Express TLMC, Publication No. BD-700 TLMC, use Document Identification No. GL 700 TLMC. 2 For obtaining the tasks specified in Bombardier Global Express XRS TLMC, Publication No. BD-700 XRS TLMC, use Document Identification No. GL XRS TLMC. 3 For obtaining the tasks specified in Bombardier Global 5000 TLMC, Publication No. BD-700 TLMC, use Document Identification No. GL 5000 TLMC. (h) Exception to the Compliance Time for a Certain Task For Task No. 32-33-01-112 of section 5-10-20, "Time Limits-Supplementary Limitations," of Part 2, "Airworthiness Limitations," of the applicable TLMC manual identified in table 2 of this AD: The initial compliance time for doing this task is at the applicable compliance time specified in paragraph (h)(1) or (2) of this AD, or within 60 days after the effective date of this AD, whichever occurs later. (1) For airplanes that have accomplished Task No. 32-33-01-111, of section 5-10-20, "Time Limits-Supplementary Limitations," of Part 2, "Airworthiness Limitations," of the applicable TLMC manual identified in table 2 of this AD, as of the effective date of this AD: Within 1,500 flight hours after the effective date of this AD, or within 1,500 flight cycles ( i.e., landings) after the most recent accomplishment of Task No. 32-33-01-111, whichever occurs first. (2) For airplanes that have not accomplished Task No. 32-33-01-111, of section 5-10-20, "Time Limits-Supplementary Limitations," of Part 2, "Airworthiness Limitations," of the applicable TLMC manual identified in table 2 of this AD, as of the effective date of this AD: Within 1,500 flight hours after the effective date of this AD, or before the accumulation of 1,500 total flight cycles ( i.e., landings), whichever occurs first. (i) No Alternative Actions and Intervals After the existing maintenance or inspection program has been revised as required by paragraph (g) of this AD, no alternative actions ( e.g., inspections) or intervals may be used unless the actions and intervals are approved as an alternative method of compliance (AMOC) in accordance with the procedures specified in paragraph (j)(1) of this AD. (j) Additional AD Provisions The following provisions also apply to this AD: (1) Alternative Methods of Compliance (AMOCs): The Manager, International Validation Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or responsible Flight Standards Office, as appropriate. If sending information directly to the manager of the International Validation Branch, send it to the attention of the person identified in paragraph (k) of this AD and email to: [email protected] . Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the responsible Flight Standards Office. (2) Contacting the Manufacturer: For any requirement in this AD to obtain instructions from a manufacturer, the instructions must be accomplished using a method approved by the Manager, International Validation Branch, FAA; or Transport Canada; or Bombardier's Transport Canada Design Approval Organization (DAO). If approved by the DAO, the approval must include the DAO-authorized signature. (k) Additional Information For more information about this AD, contact Mark Taylor, Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: 516-228-7300; email: [email protected]. (l) Material Incorporated by Reference (1) The Director of the Federal Register approved the incorporation by reference of the material listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this material as applicable to do the actions required by this AD, unless this AD specifies otherwise. (i) Part 2, "Airworthiness Limitations," of Bombardier Global Express Time Limits/Maintenance Checks (TLMC), Publication No. BD-700 TLMC, Revision 35, dated December 19, 2023. Note 1 to paragraph (l)(2)(i): For obtaining the information specified in paragraph (l)(2)(i) of this AD for Bombardier Global Express TLMC, Publication No. BD-700 TLMC, use Document Identification No. GL 700 TLMC. (ii) Part 2, "Airworthiness Limitations," of Bombardier Global Express XRS TLMC, Publication No. BD-700 XRS TLMC, Revision 22, dated December 19, 2023. Note 2 to paragraph (l)(2)(ii): For obtaining the information specified in paragraph (l)(2)(ii) of this AD for Bombardier Global Express XRS TLMC, Publication No. BD-700 XRS TLMC, use Document Identification No. GL XRS TLMC. (iii) Part 2, "Airworthiness Limitations," of Bombardier Global 6000 TLMC, Publication No. GL 6000 TLMC, Revision 16, dated December 19, 2023. (iv) Part 2, "Airworthiness Limitations," of Bombardier Global 6500 TLMC, Publication No. GL 6500 TLMC, Revision 5, dated December 19, 2023. (v) Part 2, "Airworthiness Limitations," of Bombardier Global 5000 TLMC, Publication No. BD-700 TLMC, Revision 26, dated December 19, 2023. Note 3 to paragraph (l)(2)(v): For obtaining the information specified in paragraph (l)(2)(v) of this AD for Bombardier Global 5000 TLMC, Publication No. BD-700 TLMC, use Document Identification No. GL 5000 TLMC. (vi) Part 2, "Airworthiness Limitations," of Bombardier Global 5500 TLMC, Publication No. GL 5500 TLMC, Revision 5, dated December 19, 2023. (vii) Part 2, "Airworthiness Limitations," of Bombardier Global 5000 Featuring Global Vision Flight Deck TLMC, Publication No. GL 5000 GVFD TLMC, Revision 16, dated December 19, 2023. (3) For Bombardier material identified in this AD, contact Bombardier Business Aircraft Customer Response Center, 400 Côte-Vertu Road West, Dorval, Québec H4S 1Y9, Canada; phone 514-855-2999; email [email protected]; website bombardier.com. (4) You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 2200 South 216th St., Des Moines, WA. For information on the availability of this material at the FAA, call 206-231-3195. (5) You may view this material at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email [email protected]. Issued on April 23, 2025. Steven W. Thompson, Acting Deputy Director, Compliance & Airworthiness Division, Aircraft Certification Service. [FR Doc. 2025-07489 Filed 5-1-25; 8:45 am]BILLING CODE 4910-13-P

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Source: FAA Dynamic Regulatory System, airworthiness directives. The FAA's document is the authority; the register counts are this site's, from the FAA register of November 6, 2026. Connections as data: /graph/directive/2025-09-04.json · aircraft systems.