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2025-05-13: Turbine Section

FAA order 2025-05-13 is an airworthiness directive in force since April 23, 2025. The FAA's subject line: Turbine Section. It names the Pratt & Whitney Canada PW535E, Pratt & Whitney Canada PW535E1 engines: about 623 aircraft on the U.S. register today across them, though an order usually covers particular versions or serial numbers rather than every one. System: engine.

What it applies to as the FAA lists it

Kind of product
Engine
Makes
Pratt & Whitney Canada Corp.
Models
PW535E, PW535E1
Engine series
Pratt & Whitney Canada PW535E 412 aircraft
Pratt & Whitney Canada PW535E1 211 aircraft

Dates and paperwork

In force since
April 23, 2025
Published
March 19, 2025 (signed March 6, 2025)
Docket
FAA-2024-2539
Status
Current
The FAA's document
Read the order on the FAA's site

The FAA's summary their words, unchanged

The FAA is adopting a new airworthiness directive (AD) for certain Pratt & Whitney Canada Corp. (P&WC) Model PW535E and PW535E1 engines. This AD was prompted by a manufacturer design review that indicated certain flange bolts securing the gas generator case and turbine support case are susceptible to cracking at their current low- cycle fatigue (LCF) life. This AD requires repetitive borescope inspections (BSI) of the gas generator case to turbine support case retaining bolts for evidence of bolt cracks, bolt fracture, missing bolts, or loose bolts and replacement, if necessary, as specified in a Transport Canada AD, which is incorporated by reference. The FAA is issuing this AD to address the unsafe condition on these products.

The order itself the regulatory text, as published

Show the full text (5,599 characters)
1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(f), 40113, 44701. 2. The FAA amends § 39.13 by adding the following new airworthiness directive: 2025-05-13 Pratt & Whitney Canada Corp.: Amendment 39-22985; Docket No. FAA-2024-2539; Project Identifier MCAI-2023-00971-E. (a) Effective Date This airworthiness directive (AD) is effective April 23, 2025. (b) Affected ADs None. (c) Applicability This AD applies to Pratt & Whitney Canada Corp. (P&WC) Model PW535E and PW535E1 engines, as identified in Transport Canada Civil Aviation AD CF-2023-60, dated August 14, 2023 (Transport Canada AD CF-2023-60). (d) Subject Joint Aircraft System Component (JASC) Code 7250, Turbine Section. (e) Unsafe Condition This AD was prompted by a manufacturer design review that indicated certain flange bolts securing the gas generator case and turbine support case have an inadequate low-cycle fatigue life. The FAA is issuing this AD to prevent crack, fracture, missing, or loosening of the gas generator case to turbine support case retaining bolts. The unsafe condition, if not addressed, could result in uncontained engine debris, damage to the engine, and damage to the airplane. (f) Compliance Comply with this AD within the compliance times specified, unless already done. (g) Required Actions Except as specified in paragraphs (h) and (i) of this AD: Perform all required actions within the compliance times specified in, and in accordance with, Transport Canada AD CF-2023-60. (h) Exceptions to Transport Canada AD CF-2023-60 (1) Where Transport Canada AD CF-2023-60 requires compliance from its effective date, this AD requires using the effective date of this AD. (2) Where paragraph A.1. of Transport Canada AD CF-2023-60 refers to "discrepancy," this AD defines that as "evidence of bolt cracks, bolt fracture, missing bolts, or loose bolts." (3) Where paragraph A.2. in Transport Canada AD CF-2023-60 specifies to "Repeat the above paragraph A.1. inspection and rectification requirements of this AD at intervals not to exceed 400 engine cycles," this AD requires replacing that text with "Repeat the above paragraph A.1. inspection and rectification requirements of this AD thereafter at intervals not to exceed 400 engine cycles." (4) Where paragraph A.1. in Transport Canada AD CF-2023-60 specifies to "Inspect the bolts P/N MS9696-08 and P/N MS9489-06 within 400 cycles from the effective date of this AD," this AD requires replacing that text with "Inspect affected bolts having P/N MS9696-08 and P/N MS9489-06 within 400 engine cycles from the effective date of this AD." (5) Where paragraph A.1. in Transport Canada AD CF-2023-60 specifies to "rectify any discrepancy in accordance with the Accomplishment Instructions of the applicable SB," this AD requires replacing that text with "Following inspection, if any bolts are determined to be in an unserviceable condition, before further flight, replace the affected bolts in accordance with the applicable SB." (i) No Reporting Requirement Although the service information referenced in Transport Canada AD CF-2023-60 specifies to submit certain information to the manufacturer, this AD does not include that requirement. (j) Alternative Methods of Compliance (AMOCs) The Manager, AIR-520 Continued Operational Safety Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the AIR-520 Continued Operational Safety Branch, send it to the attention of the person identified in paragraph (k) of this AD and email to: AMOC@faa.gov. (2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office. (k) Additional Information For more information about this AD, contact Barbara Caufield, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; phone: (781) 238-7146; email: barbara.caufield@faa.gov. (l) Material Incorporated by Reference (1) The Director of the Federal Register approved the incorporation by reference of the material listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51. (2) You must use this material as applicable to do the actions required by this AD, unless the AD specifies otherwise. (i) Transport Canada AD CF-2023-60, dated August 14, 2023. (ii) [Reserved] (3) For Transport Canada material identified in this AD, contact Transport Canada, Transport Canada National Aircraft Certification, 159 Cleopatra Drive, Nepean, Ontario K1A 0N5, Canada; phone: (888) 663-3639; email: TC.AirworthinessDirectives-Consignesdenavigabilite.TC@tc.gc.ca; website: tc.canada.ca/en/aviation. (4) You may view this material at the FAA, Airworthiness Products Section, Operational Safety Branch, 1200 District Avenue, Burlington, MA 01803. For information on the availability of this material at the FAA, call (817) 222-5110. (5) You may view this material at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email fr.inspection@nara.gov . Issued on March 6, 2025. Peter A. White, Deputy Director, Integrated Certificate Management Division, Aircraft Certification Service. [FR Doc. 2025-04441 Filed 3-18-25; 8:45 am]BILLING CODE 4910-13-P

Source: FAA Dynamic Regulatory System, airworthiness directives. The FAA's document is the authority; the register counts are this site's, from the FAA register of October 7, 2026. Connections as data: /graph/directive/2025-05-13.json · aircraft systems.