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FAA orders · airworthiness directive · historical

2003-22-06: Tail rotor pitch control rod (control Rod)

FAA order 2003-22-06 is an airworthiness directive in force since December 3, 2003. The FAA's subject line: Tail rotor pitch control rod (control Rod). It names Aerospatiale AS-355, Airbus Helicopters AS350 AStar (Écureuil), now H125, Airbus Helicopters AS355 TwinStar: about 920 aircraft on the U.S. register today across them, though an order usually covers particular versions or serial numbers rather than every one. System: rotorcraft systems.

What it applies to as the FAA lists it

Kind of product
Aircraft
Makes
Eurocopter France
Models
AS-350B, AS-350B1, AS-350B2, AS-350B3, AS-350BA, AS-350C, AS-350D, AS-350D1, AS355E, AS355F, AS355F1, AS355F2, AS355N
On this site
Aerospatiale AS-355 23 registered
Airbus Helicopters AS350 AStar (Écureuil), now H125 891 registered
Airbus Helicopters AS355 TwinStar 6 registered

Dates and paperwork

In force since
December 3, 2003
Published
October 29, 2003 (signed October 22, 2003)
Docket
2000-SW-12-AD
Replaces
98-24-35
Replaced by
2011-22-05
Status
Historical
The FAA's document
Read the order on the FAA's site

The FAA's summary their words, unchanged

This amendment supersedes an existing airworthiness directive (AD) for the specified Eurocopter France (ECF) model helicopters that currently requires measuring the tail rotor pitch control rod (control rod) outboard spherical bearing (bearing) for radial and axial play. This amendment revises the requirement to measure control rod play. This amendment also adds the Eurocopter France Model AS350B3 helicopter and an additional control rod to the applicability, a daily check of the control rod bearing, a larger axial play limit, a more frequent AD compliance interval, and makes editorial changes for clarification. This amendment is prompted by additional service information and comments resulting in the FAA determination that the inspection interval should coincide with the normal maintenance interval, that the AD should apply to the ECF Model AS350B3 helicopter and an additional control rod, that the daily inspection should be a daily check, and that certain editorial changes are needed for clarification. The actions specified by this AD are intended to prevent separation of the bearing ball from its outer race, rubbing of the body of the control rod against the tail rotor blade pitch horn clevis, failure of the control rod, and subsequent loss of control of the helicopter.

The order itself the regulatory text, as published

Show the full text (3,234 characters)
2003-22-06 Eurocopter France: Amendment 39-13354. Docket No. 2000- SW-12-AD. Supersedes AD 98-24-35, Amendment 39-10921, Docket No. 98- SW-41-AD. \n\n\tApplicability: Eurocopter France Model AS350B, B1, B2, B3, BA, C, D, D1, and AS355E, F, F1, F2, and N helicopters, with tail rotor pitch control rod (control rod), part number (P/N) 350A33-2145-00 or 350A33-2145-01, installed, certificated in any category. \n\n\tCompliance: Required as indicated, unless accomplished previously. \n\n\tTo prevent separation of the control rod outboard spherical bearing (bearing) ball from its outer race, rubbing of the body of the control rod against the tail rotor blade pitch horn clevis, failure of the control rod, and subsequent loss of control of the helicopter, accomplish the following: \n\n\t(a) Before the first flight of each day, place the tail rotor pedals in the neutral position. If the helicopter is fitted with a tail rotor load compensator, discharge the accumulator as described in the rotorcraft flight manual. Check the bearing for play on the helicopter, by observation and feel, by slightly moving the tail rotor blade in the flapping axis while monitoring the bearing for movement. See the following Figure 1 of this AD: \n\n\n\n\n\n\n\t(1) If the Teflon cloth is coming out of its normal position within the bearing, totally or partially, or if there is discoloration or scoring on the bearing, the bearing is unairworthy. \n\n\t(2) An owner/operator (pilot) holding at least a private pilot certificate may perform this check and must enter compliance into the aircraft maintenance records in accordance with 14 CFR 43.11 and 91.417(a)(2)(v). \n\n\t(b) If a pilot or mechanic detects play, a mechanic must remove the control rod from the helicopter, and using a dial indicator, measure the bearing wear according to the following and as shown in Figures 2 and 3 of this AD: \n\n\n\n\n\n\n\n\t(1) Remove the control rod from the helicopter. \n\n\t(2) Mount the control rod in a vise as shown inFigure 2 of this AD. \n\n\t(3) Using a dial indicator, take axial play readings by moving the spherical bearing in the direction F (up and down) as shown in Figure 2 of this AD. \n\n\t(4) Mount the bearing in a vise as shown in Figure 3 of this AD. \n\n\t(5) Using a dial indicator, take radial play measurements by moving the control rod in the direction F as shown in Figure 3 of this AD. \n\n\t(6) Record the hours of operation on each control rod. \n\n\t(7) If the radial play exceeds 0.008 inch or axial play exceeds 0.016 inch, replace the control rod with an airworthy control rod before further flight. \n\n\t(8) If the radial and axial play are within limits, reinstall the control rod. \n\n\t(9) Thereafter, at intervals not to exceed 30 hours TIS, remove the control rod and again measure the bearing play with a dial indicator in accordance with this paragraph. \n\n\t(c) To request a different method of compliance or a different compliance time for this AD, follow the procedures in 14 CFR 39.19. Contact the Manager, Safety Management Group, Rotorcraft Directorate, FAA, for information about previously approved alternative methods of compliance. \n\n\t(d) This amendment becomes effective on December 3, 2003.

Related safety bulletins advice on the same designs, not orders

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2019-07-15SW-17-23R2 · Fuel System
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2015-08-13SW-15-20 · Air Conditioning System Wiring

Source: FAA Dynamic Regulatory System, airworthiness directives. The FAA's document is the authority; the register counts are this site's, from the FAA register of October 7, 2026. Connections as data: /graph/directive/2003-22-06.json · aircraft systems.