Spar
1,639 failure reports named the spar in the last ten years, 5,905 since 1995, most often on the Boeing 737; the condition most often found was "cracked". 109 FAA approvals let 20 companies make a replacement spar, Spirit Aerosystems INC holding the most (14). The reports call it "spar", "rear spar", "front spar", "spar assy", "aft spar" and 1 other ways.
Reports by year
Reports by year, as a table
| reports | |
|---|---|
| 1995 | 218 |
| 1996 | 197 |
| 1997 | 207 |
| 1998 | 242 |
| 1999 | 258 |
| 2000 | 208 |
| 2001 | 230 |
| 2002 | 209 |
| 2003 | 151 |
| 2004 | 191 |
| 2005 | 159 |
| 2006 | 236 |
| 2007 | 187 |
| 2008 | 155 |
| 2009 | 158 |
| 2010 | 149 |
| 2011 | 183 |
| 2012 | 250 |
| 2013 | 181 |
| 2014 | 174 |
| 2015 | 323 |
| 2016 | 295 |
| 2017 | 140 |
| 2018 | 97 |
| 2019 | 151 |
| 2020 | 204 |
| 2021 | 183 |
| 2022 | 132 |
| 2023 | 91 |
| 2024 | 105 |
| 2025 | 172 |
| 2026 | 69 |
Which system the reports file it under last ten years
Reports by system, as a table
| reports | |
|---|---|
| Airframe structure | 1,635 |
| Fuel system | 2 |
| Rotorcraft systems | 2 |
Models most often reporting it last ten years
Models most reported, as a table
How it failed the condition found, last ten years
Conditions found, as a table
| reports | |
|---|---|
| cracked | 883 |
| corroded | 505 |
| damaged | 120 |
| gouged | 37 |
| chafed | 19 |
| delaminated | 11 |
| not reported | 11 |
| none | 9 |
| unknown | 8 |
| worn | 5 |
Engines most often reporting it
Approved replacement parts 109 parts manufacturer approvals
A parts manufacturer approval (PMA) lets a company other than the aircraft's maker make a spar and sell it as an approved part for the models named. These are the companies holding such approvals for a spar:
For these models most: Piper PA-18 Super Cub (17), Piper J-3 Cub (16), Israel Aircraft Industries GALAXY (14), Piper PA-11 Cub Special (13), Luscombe T-8 (13), Luscombe 8 Silvaire (13), Boeing 737 (11), Cessna T337 (9), Cessna P337 (9), Cessna 337 Skymaster (9), Boeing 75 (8), Garlick Helicopters Inc UH-1 (7).
| Maker | Part | Replaces | Fits | Granted | Status |
|---|---|---|---|---|---|
| Kenmore Air Harbor INC | Spar KAH3W101-105 | Modification Part | Viking Air Limited DHC-3 | 2019-11-04 | current |
| Srs Aviation LLC | Spar 35-165050-69SRS | 35-165050-69 | Beechcraft 35-33, 35-A33, 35-B33 | 2017-08-27 | current |
| Srs Aviation LLC | Spar 35-165050-68SRS | 35-165050-68 | Beechcraft 35-33, 35-A33, 35-B33 | 2017-08-27 | current |
| Srs Aviation LLC | Spar 33-130000-1SRS | 33-130000-1 | Beechcraft 35-33, 35-A33, 35-B33 | 2017-08-27 | current |
| Srs Aviation LLC | SPAR - RH 45-610007-2SRS | 45-610007-2 | Beechcraft 35-33, 35-A33, 35-B33 | 2017-04-19 | current |
| Srs Aviation LLC | SPAR - REAR 45-610008-SRS | 45-610008 | Beechcraft 35-33, 35-A33, 35-B33 | 2017-04-19 | current |
| Srs Aviation LLC | SPAR - LH 45-610007-1SRS | 45-610007-1 | Beechcraft 35-33, 35-A33, 35-B33 | 2017-04-19 | current |
| Erickson Incorporated DBA Erickson Air-Crane | Spar Assembly, Elevator-Tailboom 214-021-101-111 | 214-021-101-111 | Bell 214ST | 2015-12-15 | current |
| Spirit Aerosystems INC | Spar 114A6111-3 | 114A6111-3 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2015-07-22 | current |
| Spirit Aerosystems INC | Spar 114N4168-4 | 114N4168-4 | Boeing 757-300 SERIES | 2015-07-22 | current |
| Spirit Aerosystems INC | SPAR 114N4168-3 | 114N4168-3 | Boeing 757-300 SERIES | 2015-07-22 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSY 182A2401-15 | 182A2401-15 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2015-07-07 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSY 172A2001-21 | 172A2001-21 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2015-07-07 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSY 182A2401-16 | 182A2401-16 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2015-07-07 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSY 172A2001-21 | 172A2001-21 | The Boeing Company 737-600 SERIES, 737-700 SERIES,... | 2013-02-10 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSY 182A2401-16 | 182A2401-16 | The Boeing Company 737-600 SERIES, 737-700 SERIES,... | 2013-02-10 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSY 182A2401-15 | 182A2401-15 | The Boeing Company 737-600 SERIES, 737-700 SERIES,... | 2013-02-10 | current |
| Aero Fabricators INC | Spar Assembly - Rear AF11223 | Piper P/N 11223 | Piper J-3, J3C-40, J3C-50 | 2011-09-25 | current |
| Aero Fabricators INC | Spar Assembly - Front AF11233 | Piper P/N 11233 | Piper J-3, J3C-40, J3C-50 | 2011-09-25 | current |
| Metal Innovations INC | Spar Assy 65160-00003-041MII | 65160-00003-041 | Heavy Lift Helicopters, Inc. CH-54A) Evergreen Helicopters, Inc.... | 2010-03-23 | current |
| Gulfstream Aerospace Corporation | Rear Spar 4AS1750031-001 | 4AS1750031-001 | Gulfstream Aerospace LP Galaxy, Gulfstream 200 | 2008-04-01 | current |
| Gulfstream Aerospace Corporation | Rear Spar 4AS1750031-002 | 4AS1750031-002 | Gulfstream Aerospace LP Galaxy, Gulfstream 200 | 2008-04-01 | current |
| Airframes Alaska | Spar - Front DC14383 | Mod Part | Piper J-3, PA-11, PA-11S | 2008-03-23 | current |
| Airframes Alaska | Spar - Rear DC14392 | Mod Part | Piper PA-18, PA-18S, PA-18 105 | 2008-03-23 | current |
| Airframes Alaska | Spar- Rear DC14453 | Mod Part | Piper J-3, PA-11, PA-11S | 2008-03-23 | current |
| Spirit Aerosystems INC | Spar 114A6111-3 | 114A6111-3 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2008-02-20 | current |
| Spirit Aerosystems INC | SPAR 114N4168-3 | 114N4168-3 | Boeing 757-300 SERIES | 2007-08-02 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSEMBLY 172A2001-21 | 172A2001-21 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2005-09-23 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSEMBLY 182A2401-15 | 182A2401-15 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2005-09-23 | current |
| Spirit Aerosystems INC | FRONT SPAR ASSEMBLY 182A2401-16 | 182A2401-16 | Boeing 737-600 SERIES, 737-700 SERIES,... | 2005-09-23 | current |
| Big Sky Stearman | Spar Assy, Lower Rear, Left BS75-1204-2 | 75-1204-2 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Lower Front, Right BS75-1203-3 | 75-1203-3 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Lower Rear, Right BS75-1204-3 | 75-1204-3 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Upper Rear, Right BS75-1104-3 | 75-1104-3 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Lower Front, Left BS75-1203-2 | 75-1203-2 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Upper Rear, Left BS75-1104-2 | 75-1104-2 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Upper Front, Right BS75-1103-3 | 75-1103-3 | Boeing 75 Series | 2005-08-07 | current |
| Big Sky Stearman | Spar Assy, Upper Front, Left BS75-1103-2 | 75-1103-2 | Boeing 75 Series | 2005-08-07 | current |
| Gulfstream Aerospace Corporation | Rear Spar 4AS1750031-002 | 4AS1750031-002 | Gulfstream Galaxy, 200 | 2005-05-09 | current |
| Gulfstream Aerospace Corporation | Rear Spar 4AS1750031-001 | 4AS1750031-001 | Gulfstream Galaxy, 200 | 2005-05-09 | current |
| Dakota Cub Aircraft of Alaska | Spar Front DC14383 | modification part | Piper J-3, PA-11, PA-11S | 2005-03-03 | current |
| Dakota Cub Aircraft of Alaska | Spar- Rear DC14453 | modification part | Piper J-3, PA-11, PA-11S | 2005-03-03 | current |
| Dakota Cub Aircraft of Alaska | Spar Rear DC14392 | modification part | Piper PA-18, PA-18S, PA-18 "105 | 2005-03-03 | current |
| Gulfstream Aerospace Corporation | Rear Spar 4AS1750031-002 | 4AS1750031-002 | Gulfstream Galaxy and 200 | 2005-02-21 | current |
| Gulfstream Aerospace Corporation | Rear Spar 4AS1750031-001 | 4AS1750031-001 | Gulfstream Galaxy and 200 | 2005-02-21 | current |
| Aviadesign INC | Front Spar, Failsafe Strap All parts noted on... | Modification Part | Raytheon Beech 35, 35R, A35 | 2004-02-09 | current |
| Dakota Cub Aircraft | Spar-Rear DC14453-5 | Piper P/N 14453-4 14453-5 | Piper PA-18, PA-18S, PA-18 105 | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Rear DC14453-2 | Piper P/N 14453-2 14453-3 | Piper J-3, PA-11, PA-11S | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Front DC14383-4 | Piper P/N 14383-4 14383-5 | Piper PA-18, PA-18S, PA-18 105 | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Rear DC14453-3 | Piper P/N 14453-2 14453-3 | Piper J-3, PA-11, PA-11S | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Front DC14383-2 | Piper P/N 14383-2 14383-3 | Piper J-3, PA-11, PA-11S | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Front DC14383-3 | Piper P/N 14383-2 14383-3 | Piper J-3, PA-11, PA-11S | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Rear DC14392-3 | Piper P/N 14392-2 14392-3 | Piper PA-18 150, PA-18A 150, PA-18S 150 | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Front DC14383-5 | Piper P/N 14383-4 14383-5 | Piper PA-18, PA-18S, PA-18 105 | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Rear DC14392-2 | Piper P/N 14392-2 14392-3 | Piper PA-18 150, PA-18A 150, PA-18S 150 | 2003-03-13 | current |
| Dakota Cub Aircraft | Spar-Rear DC14453-4 | Piper P/N 14453-4 14453-5 | Piper PA-18, PA-18S, PA-18 105 | 2003-03-13 | current |
| Aviation Enterprises | Spar-Rear RH AE 1425000-44 | 1425000-44 | Cessna 336 series, 337 series, T337 series | 2003-02-11 | current |
| Aviation Enterprises | Spar-Rear AE 1425010-20 | 1425010-20 | Cessna 336 series, 337 series, T337 series | 2003-02-11 | current |
| Aviation Enterprises | Spar-Front RH AE 1425000-36 | 1425000-36 | Cessna 336 series, 337 series, T337 series | 2003-02-11 | current |
| Aviation Enterprises | Spar-Rear LH AE 1425000-43 | 1425000-43 | Cessna 336 series, 337 series, T337 series | 2003-02-11 | current |
| Aviation Enterprises | Spar-Front LH AE 1425000-35 | 1425000-35 | Cessna 336 series, 337 series, T337 series | 2003-02-11 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly Front 38207 | 38207 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly 38484-2 | 38484-2 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly Rear 38208 | 38208 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly Rear 38208-1 | 38208-1 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar, Assembly 38483-3 | 38483-3 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar, Assembly 38483-10 | 38483-10 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly Front 38207-1 | 38207-1 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly 38484 | 38484 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly Front 38478 | 38478 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly 38411 | 38411 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar Assembly 38411-2 | 38411-2 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar, Assembly 38483-20 | 38483-20 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Don Luscombe the, Aviation History Foundation | Spar, Assembly 38483-2 | 38483-2 | Luscombe 8, 8A, 8B | 2002-12-15 | current |
| Dakota Cub Aircraft | Spar - Flap DC12478 | Modification Part | Piper PA-18, PA-18S, PA-18 105 | 2002-09-26 | current |
| Dakota Cub Aircraft | Spar - Flap DC12478-2 | Modification Part | Piper PA-18, PA-18S, PA-18 105 | 2002-09-26 | current |
| Dakota Cub Aircraft | Spar - Aileron DC42972 | Modification Part | Piper J-3, PA-11, PA-11S | 2002-09-26 | current |
| Dakota Cub Aircraft | Spar - Aileron DC42972-1 | Modification Part | Piper J-3, PA-11, PA-11S | 2002-09-26 | current |
| Aviation Enterprises | Front Spar-LH AE 1424000-25 | 1424000-25 | Cessna 337 series, T337 series, P337 series | 2002-05-05 | current |
| Aviation Enterprises | Front Spar-RH AE 1424000-24 | 1424000-24 | Cessna 337 series, T337 series, P337 series | 2002-05-05 | current |
| Aviation Enterprises | Rear Spar-LH AE 1424000-27 | 1424000-27 | Cessna 337 series, T337 series, P337 series | 2002-05-05 | current |
| Aviation Enterprises | Rear Spar-RH AE 1424000-26 | 1424000-26 | Cessna 337 series, T337 series, P337 series | 2002-05-05 | current |
| Interstate Aircraft CO | Spar - Aileron C2B-2151 | C2B-2151 | Interstate... S-1B2 | 2001-12-18 | current |
| Global Helicopter Technology INC | Spar, Forward Vertical Fin Installation VTF-030-801 | Modification Part | Garlick Helicopters UH-1B, UH-1E, HH-1K | 2001-10-28 | current |
| Global Helicopter Technology INC | Spar, Forward Vertical Fin Installation VTF-030-802 | Modification Part | Garlick Helicopters UH-1B, UH-1B, UH-1B | 2001-10-28 | current |
| Global Helicopter Technology INC | Spar, Forward Vertical Fin Installation VTF-030-800 | Modification Part | Bell 204B, UH-1E, UH-1E | 2001-10-28 | current |
| Global Helicopter Technology INC | Spar, Forward, Vertical Fin Installation VTF-030-800 | Modification Part | Arrow Falcon Exporters UH-1H, UH-1F, UH-1H | 2001-10-28 | current |
| Gulfstream Aerospace LP | Front Spar 4AS1750033-002 | IAI 4AS1750033-002 | Gulfstream Galaxy | 2001-07-30 | current |
| Gulfstream Aerospace LP | Front Spar 4AS1750033-001 | IAI 4AS1750033-001 | Gulfstream Galaxy | 2001-07-30 | current |
| Global Helicopter Technology INC | Spar, Forward Vertical Fin Installation VTF-030-801 | Modification Part | Garlick Helicopters UH-1B, UH-1E, HH-1K | 2001-07-05 | current |
| Gulfstream Aerospace LP | Spar, MLG Door 4AS2650244-002 | IAI 4AS2650244-002 | Gulfstream Galaxy | 2001-06-06 | current |
| Gulfstream Aerospace LP | Spar, MLG Door 4AS2650245-001 | IAI 4AS2650245-001 | Gulfstream Galaxy | 2001-06-06 | current |
| Gulfstream Aerospace LP | Spar, MLG Door 4AS2650245-002 | IAI 4AS2650245-002 | Gulfstream Galaxy | 2001-06-06 | current |
| Gulfstream Aerospace LP | Spar, MLG Door 4AS2650244-001 | IAI 4AS2650244-001 | Gulfstream Galaxy | 2001-06-06 | current |
| Galaxy Aerospace CO LP | Spar, MLG Door 4AS2650244-002 | IAI 4AS2650244-002 | Gulfstream Galaxy | 2001-05-08 | current |
| Galaxy Aerospace CO LP | Spar, MLG Door 4AS2650245-002 | IAI 4AS2650245-002 | Gulfstream Galaxy | 2001-05-08 | current |
| Galaxy Aerospace CO LP | Spar, MLG Door 4AS2650244-001 | IAI 4AS2650244-001 | Gulfstream Galaxy | 2001-05-08 | current |
| Galaxy Aerospace CO LP | Spar, MLG Door 4AS2650245-001 | IAI 4AS2650245-001 | Gulfstream Galaxy | 2001-05-08 | current |
| Global Helicopter Technology INC | Spar, Forward Vertical Fin Installation VTF-030-802 | Modification Part | US Helicopter UH-1A, UH-1B, SW204 | 2001-04-30 | current |
| Global Helicopter Technology INC | Spar, Forward Vertical Fin Installation VTF-030-801 | Modification Part | Robinson Helicopter UH-1F, UH-1P, TH-1F | 2001-04-30 | current |
| Global Helicopter Technology INC | Spar, Forward, Vertical Fin Installation VTF-030-800 | Modification Part | US Helicopter UH-1H, SW205, UH-1H | 2001-04-30 | current |
| Global Helicopter Technology INC | Spar, Forward, ..Vertical Fin Installation VTF-030-800 | Modification Part | US Helicopter UH-1A, UH-1B, UH-1E | 2001-02-22 | current |
| Dakota Cub Aircraft of Alaska | Spar - Front DC14383 | modification part | Piper J-3, PA-11, PA-11S | 2001-01-17 | current |
| Dakota Cub Aircraft of Alaska | Spar- Rear DC14453 | modification part | Piper J-3, PA-11, PA-11S | 2001-01-17 | current |
| Dakota Cub Aircraft of Alaska | Spar - Aileron DC42972, DC42972-1 | modification part | Piper J-3, PA-11, PA-11S | 2001-01-17 | current |
| Dakota Cub Aircraft of Alaska | Spar - Rear DC14392 | modification part | Piper PA-18, PA-18S, PA-18 105 | 2001-01-17 | current |
| Henderson Aero Specialities INC | Spar - Aileron H40301-3 | 40301-3 | Piper J5A, J5C, HE-1 | 1995-07-23 | current |
| Henderson Aero Specialities INC | Spar - Aileron H40301-2 | 40301-2 | Piper J-3, L-4, L-4B | 1995-07-23 | current |
| Taylorcraft Aircraft CORP | Spar Assembly Front 2570-1 | 2570-1 | Taylorcraft 19, F19, F21 | 1993-11-08 | current |
Sources: the FAA's service difficulty reports since 1995 (a report is a part that failed and was fixed, as filed by an airline, repair station or owner; the count shows reporting as much as reliability) and the parts manufacturer approvals in the FAA's Dynamic Regulatory System. The part name is the reporters' and the approval holders' own words, reduced to the first plain words so that spellings meet.
