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Accidents · NTSB ERA09LA540 · Final report

Flight Design GMBH CTSW accident near Gettysburg, Pennsylvania, September 13, 2009

On September 13, 2009 at about 1:15 pm local time, a Flight Design GMBH CTSW, registered N466CT, was substantially damaged in an accident during landing near Gettysburg, Pennsylvania (Gettysburg Regional airport). It was a personal flight under general aviation rules (Part 91). No one was hurt; 1 person was on board or involved. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The failure of the left main wheel attachment fitting due to overstress.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
September 13, 2009 · about 1:15 pm local time
Place
Gettysburg, Pennsylvania · Gettysburg Regional · map
Type
Accident
Injuries
No one was hurt; 1 person was on board or involved.
Weather
visual conditions (good weather)
Aircraft
Flight Design GMBH CTSW · all CTSWs on the register
Registration
N466CT · registry record · serial 07-02-12
Damage
Substantial damage
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

During landing, the right main landing gear touched first, followed by the left main gear which was accompanied by an audible “thump.” The left main gear collapsed and the airplane veered off the edge of the runway. The left main landing gear attachment fitting was examined at the NTSB materials laboratory and no preexisting fractures were noted. The steel fitting was constructed from tubing and bar stock, and was powder-coated after fabrication. Examination revealed that the fitting failed due to overstress midway along the angled tube portion and that the fractures were consistent with bending loads experienced during landing and taxiing. The examination further revealed that the wall thickness was less than the manufacturer's specifications, and that the interior of the angled tube had been counter-bored prior to the powered coating and final assembly at the factory. Review of the NTSB database revealed that there were two additional accidents that occurred with identical damage incurred; in all instances, the parts failed from an overstress fracture that initiated in approximately the same location.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

What happened, in order

  1. Landing gear collapse during landing defining event
  2. Runway excursion during landing (landing roll)

The NTSB's findings

  • cause Aircraft › Aircraft systems › Landing gear system › Main landing gear › Design
  • cause Aircraft › Aircraft systems › Landing gear system › Main landing gear › Capability exceeded
  • cause Organizational issues › Development › Design › Equipment design › Manufacturer

Pilot

  • Certificate: private, sport pilot
  • Ratings: single-engine land
  • Flight time: 190 hours in all; 70 in this make and model
  • Last flight review: April 18, 2008
  • Medical certificate: Sport Pilot
  • Seat: left
  • Injury: no injuries

The aircraft

  • Airframe total time: 90 hours
  • Last inspection: condition inspection, August 29, 2009; 8 hours since
  • Maximum gross weight: 1,320 lb
  • Seats: 2
  • Landing gear: fixed
  • Engine: Rotax 912ULS (piston); 0 hours total

The flight

  • Departed from: W05 Gettysburg PA
  • Destination: W05 Gettysburg PA
  • Flight plan: none
  • Runway 24, 5,500 ft by 75 ft

Weather at the time

  • Light: daylight
  • Wind: from 230° at 6 knots
  • Visibility: 10 statute miles
  • Sky: clear
  • Temperature: 75°F (24°C), dew point 57°F (14°C)
  • Altimeter: 30.01 inHg
  • Observation at 1:16 pm from DMW, 18 miles away

Injuries

FatalSeriousMinorNone
Flight crew1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Other NTSB records under N466CT the same tail number, which may have belonged to a different aircraft at the time

2016-04-06ERA16LA148 · accident near Hilton Head Island, SC · substantial damage · no injuries

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.