Piper PA32 accident near Caro, Michigan, September 30, 2024
On September 30, 2024 at about 4:30 pm local time, a 1978 Piper PA32, registered N31407, was substantially damaged in an accident during approach (VFR pattern final) near Caro, Michigan (Tuscola Area Airport). It was a personal flight under general aviation rules (Part 91). No one was hurt; 1 person was on board or involved. The weather was visual conditions (good weather).
The NTSB's probable cause their words, unchanged
A total loss of engine power due to maintenance personnel’s failure to properly tighten the fuel supply line B-nut at the fuel servo.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- September 30, 2024 · about 4:30 pm local time
- Place
- Caro, Michigan · Tuscola Area Airport · map
- Type
- Accident
- Injuries
- No one was hurt; 1 person was on board or involved.
- Weather
- visual conditions (good weather)
- Aircraft
- Piper PA32 300, built 1978 · all PA32s on the register
- Registration
- N31407 · registry record · serial 32-7840130
- Damage
- Substantial damage
- Flight
- Personal flight · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
The airplane had been in maintenance for 2 years before the accident flight, during which the engine crankcase was repaired and a new fuel servo was installed. After the work was completed, the mechanic asked the pilot to fly the airplane for 5 hours in the local area, after which he would inspect the engine again. Before the flight, the pilot performed a preflight inspection and added fuel to the tip tanks and the right main fuel tank. He taxied to the runway and performed a run-up inspection, during which he noted an excessive drop in rpm on one of the magnetos. He added power, leaned the fuel mixture and ran the engine for about 2 minutes. A second magneto check indicated no anomalies. After takeoff, the pilot continued in the traffic pattern and, as he reduced the throttle on the downwind leg, the fuel flow decreased from 18 gallons per hour (gph) to about 15 gph. On final approach he increased the throttle and the engine did not respond. He then applied full power with no response from the engine and subsequently pitched the airplane for the best glide speed (87 knots). The airplane cleared the trees at the end of the runway and impacted the grass about 200 yards short of the runway. As it touched down, the left main landing gear separated, and the airplane veered left and came to rest in a ditch. The airplane sustained substantial damage to the right horizontal stabilizer and both wings. A postaccident examination of the engine revealed that, when the electric fuel pump was turned on, no fuel flowed from the injectors and a fuel leak was observed at the fuel servo. Further examination revealed the B-nut on the line from the fuel servo to the flow divider was loose at the fuel servo fitting. After the B-nut was tightened (between 1 and 1.5 turns), no leak was observed and fuel flowed evenly from all six injector nozzles. Several other engine connections were found only finger tight, including the No. 1 upper spark plug, the No. 3 lower spark plug, and the No. 4 fuel injector nozzle. A compression check revealed air leakage from cylinder Nos. 1, 4, 5, and 6. Based on the examination findings, the total loss of engine power likely resulted from the loose B-nut on the fuel line connection at the fuel servo, which allowed fuel to leak and prevented fuel from reaching the injector nozzles. Because the accident flight was the first flight following the maintenance and the fuel servo had recently been replaced, it is also likely that maintenance personnel did not adequately tighten the B-nut during maintenance.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
What happened, in order
- Loss of engine power (total) during approach (VFR pattern final) defining event
The NTSB's findings
- Personnel issues › Task performance › Maintenance › Installation › Maintenance personnel
- Aircraft › Aircraft power plant › Engine fuel and control › Fuel pump › Incorrect service/maintenance
Pilot
- Certificate: private
- Ratings: single-engine land; instrument: airplane
- Flight time: 1,111 hours in all; 487 in this make and model; 8 in the last 90 days; 0 in the last 30 days; 1,072 as pilot in command; 0 on instruments
- Last flight review: December 13, 2023
- Medical certificate: Sport Pilot (without waivers/limitations)
- Seat: left
- Injury: no injuries
The aircraft
- Last inspection: annual inspection, September 27, 2024
- Maximum gross weight: 3,400 lb
- Seats: 6
- Landing gear: retractable
- Engine: Lycoming IO-540 (piston); 0 hours total
The flight
- Flight plan: none
- Runway 06, 4,302 ft by 75 ft
Weather at the time
- Light: daylight
- Wind: from 110° at 6 knots
- Visibility: 10 statute miles
- Sky: scat at 3,900 ft
- Temperature: 75°F (24°C), dew point 57°F (14°C)
- Altimeter: 29.99 inHg
- Observation at 4:35 pm from KCFS
Weather report (METAR): KCFS 302035Z AUTO 11006KT 10SM SCT039 24/14 A2999 RMK AO2 T02360142
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Flight crew | 1 |
Photographs from the investigation 1 picture from the NTSB's docket, as the NTSB released them
The NTSB's photographs with the NTSB's captions, at screen size. Open a picture to see it full size or to report one that should not be shown.
Documents from the investigation the NTSB's docket: the evidence folder behind the report
6 documents, released by the NTSB on August 20, 2026. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.
| # | Document | What it is | |
|---|---|---|---|
| 1 | Pilot/operator Aircraft Accident Report, NTSB Form 6120.1 | PDF, 10 pages | View Download |
| 2 | Photo Array | PDF, 2 pages · our copy | View Download |
| 3 | FAA Inspector's Statement - Pilot Interview | PDF, 2 pages | View Download |
| 4 | Maintenance Records Excerpts | PDF, 4 pages | View Download |
| 5 | Engine Examination | PDF, 8 pages | View Download |
| 6 | Fuel Leak Video | MOV file | Download |
The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.
Other NTSB records under N31407 the same tail number, which may have belonged to a different aircraft at the time
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.

