Robinson Helicopter Company R44 II accident near Ketchum, Oklahoma, August 25, 2015
On August 25, 2015 at about 12:50 pm local time, a 2003 Robinson Helicopter Company R44 II, registered N444KD, was substantially damaged in an accident during enroute (cruise) near Ketchum, Oklahoma (South Grand Lake Regional airport). It was a personal flight under general aviation rules (Part 91). 1 person had minor injuries. The weather was visual conditions (good weather).
The NTSB's probable cause their words, unchanged
The separation of the tail rotor gearbox from the tailboom aft bulkhead due to overstress loads imposed by a blade imbalance from an in-flight impact with an undetermined object.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- August 25, 2015 · about 12:50 pm local time
- Place
- Ketchum, Oklahoma · South Grand Lake Regional · map
- Type
- Accident
- Injuries
- 1 person had minor injuries.
- Weather
- visual conditions (good weather)
- Aircraft
- Robinson Helicopter Company R44 II, built 2003
- Registration
- N444KD · no longer on the register · serial 10166
- Damage
- Substantial damage
- Flight
- Personal flight · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
The private pilot stated that, before the flight, he had intended to refuel the helicopter but that the pumps were not operating. He added that he did not loosen the fuel cap before departure and that he did not remove the fuel cap when he performed his aircraft preflight. He stated that he checked the fuel level by observing the fuel quantity gauge during his preflight. The private pilot reported that he was flying between about 300 and 400 ft above ground level (agl) at 80 to 90 kts when there was a sudden "boom," followed by a yaw. He immediately lowered the collective, rolled the throttle to idle, and entered an autorotation. The nose dropped and he pulled back on the cyclic to keep the helicopter level. He flared the helicopter around 40 kts and 40 ft agl and the nose yawed hard left. He pulled the collective and the skids hit about level. The helicopter rolled over on its right side in a flat, grass pasture. The first parts of the tailboom (including the helicopter's left tank fuel cap) were located about 1,700 ft from the main wreckage. The tail rotor gearbox and tail rotor blades were found near the initial tailboom parts. The metallurgical examination of the tailboom attachment point (bulkhead), tail rotor gearbox, tail rotor hub, and tail rotor blades revealed that the fractures were consistent from overstress fractures with no evidence of preexisting damage. The tail rotor separation from the helicopter was likely due to a severe blade imbalance associated with an impact to one of the blades. However, examination of the components could not determine what object was impacted. No evidence of impact with a foreign object such as a bird, vegetation, or drone was observed, although such an impact could not be entirely ruled out since one of the blade tips was missing and subsequent blade contact with the vertical stabilizer could have masked a prior impact. Although the fuel cap was found near the start of the debris trail, no evidence of impact damage or paint transfer corresponding to contact between a blade and the fuel cap was identified. Although the pilot stated that he had not loosened the fuel cap before departing on the accident flight, the fuel cap was found 1,700 ft from the main wreckage. While the exact sequence of events could not be determined because there was no impact mark on the fuel cap, it is likely that the fuel cap was not properly secured at some point and subsequently departed the helicopter during the accident flight. Whether or not it was the fuel cap that impacted the tail rotor blade or some other unknown object could not be determined based on the available evidence.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
What happened, in order
- Part(s) separation from AC during enroute (cruise) defining event
- Collision with terrain or object (not controlled flight into terrain) during enroute (cruise)
The NTSB's findings
- cause Aircraft › Aircraft propeller/rotor › Tail rotor › Tail rotor blade › Damaged/degraded
- cause Aircraft › Aircraft propeller/rotor › Tail rotor drive system › Tail rotor gearbox › Damaged/degraded
- cause Aircraft › Aircraft propeller/rotor › Tail rotor drive system › (general) › Not specified
Pilot
- Certificate: private
- Ratings: rotorcraft: helicopter
- Flight time: 144 hours in all; 90 in this make and model; 11 in the last 90 days; 2 in the last 30 days
- Medical certificate: Class 3 (with waivers/limitations)
- Seat: rgt
- Injury: minor injuries
The aircraft
- Airframe total time: 2,908 hours
- Last inspection: annual inspection, October 7, 2014
- Maximum gross weight: 2,500 lb
- Seats: 4
- Landing gear: fixed
- Engine: Lycoming IO-540-AE1A5 (piston); 2,908 hours total
The flight
- Departed from: 1K8 Ketchum OK at 12:48 pm
- Destination: 1K8 Ketchum OK
- Flight plan: none
Weather at the time
- Light: daylight
- Visibility: 10 statute miles
- Sky: clear
- Temperature: 54°F (12°C), dew point 54°F (12°C)
- Altimeter: 30.17 inHg
- Observation at 12:35 pm from GMJ, 23 miles away
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Flight crew | 1 |
Documents from the investigation the NTSB's docket: the evidence folder behind the report
10 documents, released by the NTSB on August 9, 2016. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.
| # | Document | What it is | |
|---|---|---|---|
| 1 | Pilot/operator Aircraft Accident Report, NTSB Form 6120.1 | PDF, 10 pages | View Download |
| 2 | NTSB Record of Conversations | PDF, 3 pages | View Download |
| 3 | Wreckage Diagram | PDF, 1 page | View Download |
| 4 | Materials Laboratory Factual Report 16-044 | PDF, 15 pages | View Download |
| 5 | Maintenance Excerpt | PDF, 1 page | View Download |
| 6 | Pilot Logbook Endorsements | PDF, 8 pages | View Download |
| 7 | Robinson Helicopters Service Bulletin SB-84 | PDF, 2 pages | View Download |
| 8 | NTSB Party Forms | PDF, 2 pages | View Download |
| 9 | NTSB Wreckage Release | PDF, 1 page | View Download |
| 10 | Docket Photos | PDF, 16 pages | View Download |
The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.
