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Accidents · NTSB WPR15IA080 · Final report

Robinson Helicopter R22 BETA II incident near Phoenix, Arizona, December 30, 2014

On December 30, 2014 at about 2:00 am local time, a 2014 Robinson Helicopter R22 BETA II, registered N7041X, was involved in an incident during approach (VFR pattern downwind) near Phoenix, Arizona (Phoenix-Mesa Gateway airport). It was an instructional flight under general aviation rules (Part 91). No one was hurt; 1 person was on board or involved. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The failure of the fanshaft due to fatigue.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
December 30, 2014 · about 2:00 am local time
Place
Phoenix, Arizona · Phoenix-Mesa Gateway · map
Type
Incident
Injuries
No one was hurt; 1 person was on board or involved.
Weather
visual conditions (good weather)
Aircraft
Robinson Helicopter R22 BETA II, built 2014 · all R22 BETA IIs on the register
Registration
N7041X · registry record · serial 4663
Damage
Not recorded
Flight
Instructional flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

The private pilot reported that he was practicing for the commercial pilot helicopter examination and was operating in the airport traffic pattern. The pilot stated that, while entering downwind, he climbed the helicopter to 1,900 ft and was accelerating it to 75 knots when he felt an "abnormal vibration" and smelled "something…burning." The low rotor rpm light illuminated, and the low rotor rpm horn sounded. He subsequently entered an autorotation, made an emergency call, and landed successfully off the runway on dirt. Postaccident examination of the helicopter revealed that the fanshaft had fractured circumferentially; the helicopter had a total time of 337 hours. Examination of the fanshaft revealed a crack in the fanwheel's base, which had beach marks that ran from the fanshaft's bearing surface out and down to the mounting surface, consistent with fatigue. The roller bearings and the races bearing surfaces had minor surface damage. The bearings and races were cut away from the fan shaft, which revealed a v-shaped fracture surface that had two cracks emanating from it. This area had sustained damage from the two halves contacting each other with every rotation of the crankshaft, and some material was missing. The fracture origin could not be determined due to the damage. The only anomaly identified during the examination was that the fanwheel was out of balance; however, this likely resulted from the fanshaft failure.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

What happened, in order

  1. Sys/Comp malf/fail (non-power) during approach (VFR pattern downwind) defining event
  2. Off-field or emergency landing during approach (VFR pattern downwind)

The NTSB's findings

  • cause Aircraft › Aircraft power plant › Engine (reciprocating) › (general) › Fatigue/wear/corrosion
  • cause Aircraft › Aircraft power plant › Engine (reciprocating) › (general) › Failure

Pilot

  • Certificate: private
  • Ratings: instrument: airplane; rotorcraft: helicopter
  • Flight time: 246 hours in all; 246 in this make and model; 91 in the last 90 days
  • Medical certificate: Unknown
  • Seat: rgt
  • Injury: no injuries

The aircraft

  • Airframe total time: 337 hours
  • Last inspection: 100-hour inspection, December 9, 2014; 41 hours since
  • Maximum gross weight: 136,970 lb
  • Seats: 2
  • Landing gear: fixed
  • Engine: Lycoming O-360-J2A (piston); 375 hours total

The flight

  • Departed from: IWA Chandler AZ
  • Destination: IWA Chandler AZ
  • Flight plan: not recorded

Weather at the time

  • Light: night
  • Visibility: 20 statute miles
  • Sky: a few clouds at 25,000 ft
  • Temperature: 46°F (8°C), dew point 43°F (6°C)
  • Altimeter: 30.04 inHg

Injuries

FatalSeriousMinorNone
Flight crew1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.