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Accidents · NTSB DCA23LA465 · Final report

Boeing 787-8 accident near Lake Erie Beach, New York, September 28, 2023

On September 28, 2023 at about 8:57 am local time, a 2015 Boeing 787-8, registered N804AN, was involved in an accident during enroute (cruise) near Lake Erie Beach, New York. It was flown under scheduled airline rules (Part 121). 1 person was seriously injured; 239 others were unhurt. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

Malfunctioning brakes on a service cart.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
September 28, 2023 · about 8:57 am local time
Place
Lake Erie Beach, New York · map
Type
Accident
Injuries
1 person was seriously injured; 239 others were unhurt.
Weather
visual conditions (good weather)
Aircraft
Boeing 787-8, built 2015 · all 787-8s on the register
Registration
N804AN · registry record · serial 40622
Damage
Not recorded
Flight
Flight · scheduled airline rules (Part 121)

The NTSB's narrative final · quoted from the NTSB record

American Airlines flight 160 encountered turbulence during climb to cruise while enroute to Athens International Airport (ATH), Spata, Greece from O’Hare International Airport (ORD), Chicago, Illinois resulting in a flight attendant (FA) being seriously injured. The captain reported having completed a briefing with the cabin crew prior to the flight where he discussed turbulence precautions and pointed out areas specifically where they expected the flight would encounter turbulence. During climb to the cruise altitude of flight level (FL) 370 [37,000 feet], the flight crew reported that air traffic control (ATC) assigned an intermediate level off at FL 330. The captain and first officer stated that while at FL 330 they discussed the continual light chop that the flight was experiencing and decided to keep the fasten seat belt sign on. The flight was then cleared to climb to FL 350 and the crew stated that during the climb the ride was smooth. Soon after reaching FL 350, the flight crew reported answering a cabin call informing them that a service cart had injured a flight attendant (FA2). The flight crew then informed flight dispatch and diverted to Philadelphia International Airport (PHL), Philadelphia, Pennsylvania, where they made an overweight landing and were met by paramedics at the gate. The cabin crew reported that FA2 was standing in the back galley preparing the flight meals when the pilot announced on the public address (PA) system that they were going to experience some turbulence. When the turbulence was encountered, the flight had started to climb, and FA2 reported that in a matter of seconds she was pinned between the cart and the back galley wall. She added that the cart then began to fall, knocking her to the floor. She said the cart fell on her before she could get up and the back of her right ankle was impacted, causing a large tear in the skin and subsequent bleeding. An onboard passenger who was an acute care registered nurse practitioner assisted FA2. Upon landing, FA2 was removed from the aircraft on a stretcher and taken to a hospital where she was diagnosed with an Achilles tendon injury, as well as other injuries. The cabin crew stated that the cart’s brakes had been applied but thought it had malfunctioned causing the food cart to move and injure FA2. According to American Airlines, the vendor who maintains and repairs the carts was unable to identify the event cart nor locate its maintenance and repair history.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

What happened, in order

  1. Turbulence encounter during enroute (cruise) defining event
  2. Cabin safety event during enroute

The NTSB's findings

  • Organizational issues › Support/oversight/monitoring › Enforcement › Operational procedures › Maintenance provider
  • Organizational issues › Management › Resources › Adequacy of equipment › Maintenance provider

Pilot

  • Certificate: airline transport pilot, flight instructor, flight engineer
  • Ratings: single-engine land; instructor: airplane multi-engine; instructor: airplane single-engine; instructor: instrument airplane; instrument: airplane
  • Flight time: 600 in this make and model
  • Last flight review: September 17, 2023
  • Medical certificate: Class 1 (with waivers/limitations)
  • Seat: left
  • Injury: no injuries

Co-pilot

  • Certificate: airline transport pilot, flight instructor, flight engineer
  • Ratings: multi-engine land; single-engine land; instructor: airplane single-engine; instrument: airplane
  • Flight time: 2,882 in this make and model
  • Last flight review: April 23, 2023
  • Medical certificate: Class 1 (with waivers/limitations)
  • Seat: rgt
  • Injury: no injuries

Other crew

  • Certificate: airline transport pilot
  • Flight time: 632 in this make and model
  • Seat: ctr
  • Injury: no injuries

Cabin Crew

  • Seat: none
  • Injury: serious injuries

The aircraft

  • Airframe total time: 30,418.6 hours
  • Last inspection: continuous airworthiness programme, September 27, 2023
  • Maximum gross weight: 502,500 lb
  • Seats: 248
  • Landing gear: retractable
  • Engine 1: Ge GENX-1B70/P2 (turbofan); 25,899 hours total
  • Engine 2: Ge GENX-1B70/P2 (turbofan); 25,314 hours total
  • Operator: American Airlines INC

The flight

  • Departed from: KORD Chicago IL
  • Destination: ATH Spata OF
  • Flight plan: IFR
  • A second pilot was aboard

Weather at the time

  • Light: daylight
  • Sky: broken clouds at 25,000 ft
  • Temperature: 0°F (-18°C), dew point 0°F (-18°C)
  • Observation at 8:54 pm from KBUF, 50 miles away

Injuries

FatalSeriousMinorNone
Cabi3
Flight crew19
Passengers227

Documents from the investigation the NTSB's docket: the evidence folder behind the report

3 documents, released by the NTSB on October 29, 2024. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.

The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.