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68-04-02: Exhaust Stack Clamp Failure

FAA order 68-04-02 is an airworthiness directive in force since March 15, 1968. The FAA's subject line: Exhaust Stack Clamp Failure. It names Bell 206 JetRanger and LongRanger: about 1,453 aircraft on the U.S. register today, though an order usually covers particular versions or serial numbers rather than every one. System: engine.

What it applies to as the FAA lists it

Kind of product
Aircraft
Makes
Bell Helicopter Textron Canada Limited
Models
206A
On this site
Bell 206 JetRanger and LongRanger 1,453 registered

Dates and paperwork

In force since
March 15, 1968
Docket
Unknown
Status
Current
The FAA's document
Read the order on the FAA's site

The order itself the regulatory text, as published

Show the full text (1,252 characters)
68-04-02 BELL: Amdt. 39-555. Applies to Model 206A Helicopters, Serial Numbers 4 through 110, 112 through 116, 118, 119, 122, 124 through 126, 128, 129 and 133. Compliance required within the next 25 hours time in service after the effective date of this Airworthiness Directive, unless already accomplished in accordance with Bell Helicopter Service Letter, Model 206A No. 38, dated January 10, 1968. To prevent possible hazardous damage to the main rotor or the tail rotor due to failure of the exhaust stack clamps which attach the exhaust ducts to the engine exhaust flanges, accomplish the following modification: Replace exhaust stack clamp as follows: Remove clamps, P/N N3657, from the exhaust stacks. Install two new clamps, National Utilities Corporation, P/N 4656AA, on exhaust stacks with studs facing outboard. Tighten the two nuts on each clamp evenly until each nut is finger tight. Torque nuts to 30 inch pounds. Grasp top of stack and shake, at the same time tap clamp lightly with a plastic mallet and then recheck torque. Repeat this procedure until torque can be maintained at 30 inch pounds. Safety wire nuts to stud shanks with safety wire, P/N MS20995C32. This amendment becomes effective on March 15, 1968.

Related safety bulletins advice on the same designs, not orders

2019-12-05SW-19-18 · Fuselage Cracks
2019-04-04SW-19-05 · Tail Rotor Drive System, Spline Damage
2017-11-02SW-18-02 · Loss of Hardware Tail Rotor Drive Shaft Couplings
2015-08-13SW-15-20 · Air Conditioning System Wiring
2012-10-03SW-12-45 · Garmin Model 400W/500W Series GPS-WAAS Navigation System

Source: FAA Dynamic Regulatory System, airworthiness directives. The FAA's document is the authority; the register counts are this site's, from the FAA register of November 2, 2026. Connections as data: /graph/directive/68-04-02.json · aircraft systems.