2011-03-04: Stabilizers

2011-03-04 Cessna Aircraft Company (Type Certificate Previously Held by Columbia Aircraft Manufacturing (Previously The Lancair Company)): Amendment 39-16588; Docket No. FAA-2009-1186; Directorate Identifier 2009-CE-065-AD. Effective Date (a) This airworthiness directive (AD) is effective March 14, 2011. Affected ADs (b) This AD supersedes AD 2009-09-09, Amendment 39-15895. Applicability (c) This AD applies to the following Cessna Aircraft Company (type certificate previously held by Columbia Aircraft Manufacturing (previously The Lancair Company)) airplane models and serial numbers that are certificated in any category: Group 1 Airplanes ------------------------------------------------------------------------ Model Serial Nos. ------------------------------------------------------------------------ LC40-550FG (300).................. 40001, 40002, and 40004 through 40079. LC41-550FG (400).................. 41001 through 41569, 41571 through 41800, 411001 through 411087, 411089 through 411110, 411112 through 411138, 411140, 411142, and 411147. LC42-550FG (350).................. 42001 through 42009, 42011 through 42558, 42560 through 42569, 421001 through 421013, 421015 through 421017, and 421019. ------------------------------------------------------------------------ Group 2 Airplanes ------------------------------------------------------------------------ Model Serial Nos. ------------------------------------------------------------------------ LC41-550FG (400).................. 41570, 411088, 411111, 411139, 411141, 411143 through 411146, and 411148 through 411153. LC42-550FG (350).................. 42010, 42559, 421014, 421018, and 421020. ------------------------------------------------------------------------ Subject (d) Joint Aircraft System Component (JASC)/Air Transport Association (ATA) of America Code 55, Stabilizers. Unsafe Condition (e) This AD is the result of reports received of a cracked lower rudder hinge bracket on two of the affected airplanes. We are issuing this AD to detect and correct damage, i.e., cracking, deformation, and discoloration, in the rudder hinges and the rudder hinge brackets, which could result in failure of the rudder. This failure could lead to loss of control. Compliance (f) To address this problem, you must do the following, unless already done: (1) For Group 1 airplanes specified in paragraph (c) of this AD: Using the compliance times specified in table 1 of this AD, inspect the rudder hinges and rudder hinge brackets for damage, i.e., cracking, deformation, and discoloration. Do the inspections following Cessna Single Engine Service Bulletin SB09-27-01, dated April 13, 2009; Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009; or Cessna Single Engine Service Bulletin SB09-27-01, Revision 3, dated July 20, 2010. [[Page 6528]] Table 1--Inspection Compliance Times ------------------------------------------------------------------------ Initially inspect . Repetitively inspect Condition . . . . . ------------------------------------------------------------------------ (i) For airplanes with 25 With the rudder Thereafter inspect hours time-in-service (TIS) removed and using as follows until or more as of May 11, 2009 10X visual the modification (the effective date of AD magnification, required in 2009-09-09). inspect all three paragraph (f)(5) of rudder hinges and this AD is done: rudder hinge (A) Every 25 hours brackets at TIS or 3 months, whichever of the whichever occurs following occurs first, without first removing the (A) Within the next rudder, visually 10hours TIS after inspect all three May 11, 2009 (the rudder hinges and effective date of rudder hinge AD 2009-09-09); or. brackets; and (B) Within the next (B) Every 50 hours 30 days after May TIS or 6 months, 11, 2009 (the whichever occurs effective date of first, with the AD 009-09-09). rudder removed and using 10X visual magnification, inspect all three rudder hinges and rudder hinge brackets. (ii) For airplanes with less Without removing the Thereafter inspect than 25 hours TIS as of May rudder, visually as follows until 11, 2009 (the effective inspect all three the modification date of AD 2009-09-09). rudder hinges and required in rudder hinge paragraph (f)(5) of brackets, at this AD is done: whichever of the (A) Every 25 hours following occurs TIS or 3 months, later. whichever occurs (A) Uponfirst, without accumulating 25 removing the hours TIS; or. rudder, visually (B) Within the next inspect all three 10 hours TIS after rudder hinges and May 11, 2009 (the rudder hinge effective date of brackets; and AD 2009-09-09). (B) Every 50 hours TIS or 6 months, whichever occurs first, with the rudder removed and using 10X visual magnification, inspect all three rudder hinges and rudder hinge brackets. ------------------------------------------------------------------------ (2) For Group 1 airplanes specified in paragraph (c) of this AD: Before further flight after any inspection required in paragraphs (f)(1)(i) or (f)(1)(ii) of this AD in which damage is found on any of the rudder hinges and/or rudder hinge brackets, incorporate Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or Cessna Single Engine Modification Kit MK400- 27-01A dated July 20, 2010, as specified in Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009; and Cessna Single Engine Service Bulletin SB09-27-01, Revision 3, dated July 20, 2010. Incorporating either Modification Kit MK400-27- 01 or Modification Kit MK400-27-01A, terminates the repetitive inspections required in paragraphs (f)(1)(i) and (f)(1)(ii) of this AD. (3) For Group 1 airplanes specified in paragraph (c) of this AD: If the repetitive inspections required in paragraphs (f)(1)(i) and (f)(1)(ii) of this AD become due at the same time, credit for both inspections will be given by doing the rudder removal and 10X visual inspection. (4) For Group 1 airplanes specified in paragraph (c) of this AD: Within the next 24 months after March 14, 2011 (the effective date of this AD), incorporate Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010, as specified in Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009; and Cessna Single Engine Service Bulletin SB09- 27-01, Revision 3, dated July 20, 2010, unless already done as specified in paragraph (f)(2) of this AD. Incorporating either Modification Kit MK400-27-01 or Modification Kit MK400-27-01A, terminates the repetitive inspections required in paragraphs (f)(1)(i) and (f)(1)(ii) of this AD. (5) For Group 1 airplanes specified in paragraph (c) of this AD: At any time after the initial inspections required in paragraphs (f)(1)(i) and (f)(1)(ii) of this AD, as long as no damage is found, and no later than the compliance time specified in paragraph (f)(4) of this AD, you may incorporate Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010, as specified in Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009; and Cessna Single Engine Service Bulletin SB09- 27-01, Revision 3, dated July 20, 2010, to terminate the repetitive inspections required in paragraphs (f)(1)(i) and (f)(1)(ii) of this AD. (6) For any Group 1 airplane with Cessna Single Engine Service Bulletin SB09-27-01, Revision 1, dated August 31, 2009, already incorporated and for all Group 2 airplanes: Within the next 30 days after March 14, 2011 (the effective date of this AD), inspect for proper rudder hinge and rudder bracket hardware thread engagement and inspect the rudder travel. Do these inspections following the Accomplishment Instructions in Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or the Accomplishment Instructions in Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010. (i) Before further flight after the inspection required in paragraph (f)(6) of this AD, if any discrepancies are found in the rudder hinge or rudder bracket hardware, replace the affected hardware. Do the replacements following the AccomplishmentInstructions in Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or the Accomplishment Instructions in Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010. (ii) Before further flight after the inspection required in paragraph (f)(6) of this AD, if the rudder travel is outside the limits specified in the Accomplishment Instructions in Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or the Accomplishment Instructions in Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010, reinstall the rudder following the Accomplishment Instructions in either Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; or Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010. (iii) After the inspection and any necessary corrective actions required in paragraphs (f)(6), (f)(6)(i), and (f)(6)(ii) of this AD, no further action is required. Credit for Actions Accomplishedin Accordance With Previous Service Information (g) For all airplanes specified in paragraph (c) of this AD: As of March 14, 2011 (the effective date of this AD), if Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009, has already been incorporated, no further action is required. Alternative Methods of Compliance (AMOCs) (h)(1) The Manager, Wichita Aircraft Certification Office (ACO), FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the ACO, send it to the attention of the person identified in the Related Information section of this AD. (2) Before using any approved AMOC, notify your Principal Maintenance Inspector or Principal Avionics Inspector, as appropriate, or lacking a principalinspector, your local Flight Standards District Office. (3) AMOCs approved for AD 2009-09-09 are approved for this AD. Related Information (i) For more information about this AD, contact Gary Park, Aerospace Engineer, Wichita ACO, FAA, 1801 Airport Road, Room 100, Wichita, Kansas 67209; telephone: (316) 946-4123; fax: (316) 946- 4107; e-mail: gary.park@faa.gov. Material Incorporated by Reference (j) You must use Cessna Single Engine Service Bulletin SB09-27- 01, dated April 13, 2009; Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009; Cessna Single Engine Service Bulletin SB09-27-01, Revision 3, dated July 20, 2010; [[Page 6529]] Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; and Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010, to do the actions required by this AD, unless the AD specifies otherwise. (1) The Director of the Federal Register approved the incorporation by reference of Cessna Single Engine Service Bulletin SB09-27-01, Revision 2, dated November 23, 2009; and Cessna Single Engine Service Bulletin SB09-27-01, Revision 3, dated July 20, 2010; Cessna Single Engine Modification Kit MK400-27-01, dated November 23, 2009; and Cessna Single Engine Modification Kit MK400-27-01A, dated July 20, 2010, under 5 U.S.C. 552(a) and 1 CFR part 51. (2) The Director of the Federal Register previously approved the incorporation by reference of Cessna Single Engine Service Bulletin SB09-27-01, dated April 13, 2009, on May 11, 2009 (74 FR 19873, April 30, 2009). (3) For service information identified in this AD, contact Cessna Aircraft Company, Product Support, P.O. Box 7706; Wichita, Kansas 67277; telephone: (316) 517-5800; fax: (316) 942-9006; Internet: http://www.cessna.com. (4) You may review copies of the service information at the FAA, Small Airplane Directorate, 901 Locust, Kansas City, Missouri 64106. For information on the availabilityof this material at the FAA, call 816-329-4148. (5) You may also review copies of the service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at an NARA facility, call 202-741-6030, or go to http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.