2010-17-12R1: Engine

2010-17-12R1 Rolls-Royce Deutschland Ltd & Co KG (RRD) (formerly Rolls-Royce plc, Derby, England): Amendment 39-16489.; Docket No. FAA-2007-0037; Directorate Identifier 2007-NE-41-AD. Effective Date (a) This AD becomes effective November 18, 2010. Affected ADs (b) This AD revises AD 2010-17-12, Amendment 39-16404. Applicability (c) This AD applies to: (1) RRD model Tay 650-15 turbofan engines that have a serial number listed in Table 1, Table 2, or Table 3 of this AD, with a low-pressure (LP) turbine module M05300AA installed; and (2) All RRD model Tay 651-54 turbofan engines with an LP turbine module M05300AA installed. (3) These engines are installed on, but not limited to, Fokker F.28 Mark 0070 and 0100 airplanes, and Boeing 727 airplanes modified in accordance with Supplemental Type Certificate No. SA8472SW. Table 1--Affected Tay 650-15 Engines by Serial Number (Carried Forward From AD 2008-10-14 and AD 2009-22-01) Engine SerialNumber 17251 17255 17256 17273 17275 17280 17281 17282 17300 17301 17327 17332 17365 17393 17437 17443 17470 17520 17521 17523 17539 17542 17556 17561 17562 17563 17580 17581 17612 17618 17635 17637 17645 17661 17686 17699 17701 17702 17736 17737 17738 17739 17741 17742 17808 Table 2--Affected Tay 650-15 Engines by Serial Number (Carried Forward From AD 2009-22-01) Engine Serial Number 17249 17303 17358 17370 17425 17426 17433 17438 17445 17446 17460 17474 17478 17490 17491 17517 17518 17522 17534 17535 17536 17538 17540 17541 17552 17553 17585 17613 17723 17724 17740 17759 17760 17807 Table 3--Affected Tay 650-15 Engines by Serial Number (Added New in This AD) Engine Serial Number 17344 17360 17376 17413 17537 17694 17698 17707 17716 17718 17719 17731 17756 17757 Reason (d) This AD revision results from: (1) The need to correct the applicability paragraph of AD 2010- 17-12; and (2) From mandatory continuing airworthiness information (MCAI) issued by an aviation authority of another country to identify and correct an unsafe condition on an aviation product. The MCAI states: (3) Strip results from some of the engines listed in the applicability section of this AD revealed excessively corroded low- pressure turbine disks stage 2 and stage 3. The corrosion is considered to be caused by the environment in which these engines are operated. Following a life assessment based on the strip findings it is concluded that inspections for corrosion attack are required. The action specified by this European Aviation Safety Agency (EASA) AD 2008-0122 was intended to avoid a failure of a low- pressure turbine disk stage 2 or stage 3 due to potential corrosion problems which could result in uncontained engine failure and damage to the airplane. It has been later realized that the same unsafe condition could potentially occur on more serial numbers forthe Tay 650-15 engines and on the Tay 651-54 engines. This AD, superseding EASA AD 2008-0122, retaining its requirements, is therefore issued to expand the Applicability in adding further engine serial numbers for the Tay 650-15 engines and in adding the Tay 651-54 engines. We are issuing this AD to detect corrosion that could cause the stage 2 or stage 3 disk of the LP turbine to fail, uncontained engine failure, and damage to the airplane. Actions and Compliance (e) Unless already done, do the following actions. (1) Prior to accumulating 11,700 flight cycles (FC) since new of disk life, and thereafter at intervals not exceeding 11,700 FC of disk life, inspect the LP turbine disks stage 2 and stage 3 for corrosion using RRD Alert Service Bulletin (ASB) No. TAY-72-A1524, Revision 3, dated March 24, 2010. (2) For engines with disk life that already exceed 11,700 FC on the effective date of this AD, perform the inspection within 90 days after the effective date of this AD. (3) When, during any of the inspections as required by paragraphs (e)(1) and (e)(2) of this AD, corrosion is found, replace the affected parts. RRD TAY 650 Engine Manual--E-TAY-3RR, Tasks 72- 52-23-200-000 and 72-52-24-200-000, and RRD TAY 651 Engine Manual-- E-TAY-5RR, Tasks 72-52-23-200-000 and 72-52-24-200-000, contain guidance on performing the inspection for corrosion and rejection criteria. Previous Credit (f) Initial inspections done before the effective date of this AD on LP turbine disks stage 2 and stage 3 listed in Table 1 and Table 2 of this AD using RRD ASB No. TAY-72-A1524, Revision 1, dated September 1, 2006, or Revision 2, dated June 13, 2008, comply with the initial inspection requirements specified in this AD. Alternative Methods of Compliance (AMOCs) (g) The Manager, Engine Certification Office, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. Related Information (h) Refer to EASA AD 2010-060R1, dated April 14, 2010, for related information. Contact Rolls-Royce Deutschland Ltd & Co KG, Eschenweg 11, Dahlwitz, 15827 Blankenfelde-Mahlow, Germany; phone: 011 49 (0) 33-7086-1883; fax: 011 49 (0) 33-7086-3276, for a copy of the service information referenced in this AD. (i) Contact Mark Riley, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803; e-mail: mark.riley@faa.gov; phone: (781) 238-7758; fax (781) 238-7199, for more information about this AD. Material Incorporated by Reference (j) You must use Rolls-Royce Deutschland Ltd & Co KG Alert Service Bulletin No. TAY-72-A1524, Revision 3, dated March 24, 2010, to do the inspections required by this AD. (1) The Director of the Federal Register previously approved the incorporation by reference of RRD Alert Service Bulletin No. TAY-72- A1524, Revision 3, dated March 24, 2010, listed in the AD as of September 27, 2010 (75 FR 51651, August 23, 2010). (2) For service information identified in this AD, contact Rolls-Royce Deutschland Ltd & Co KG, Eschenweg 11, Dahlwitz, 15827 Blankenfelde-Mahlow, Germany; phone: 011 49 (0) 33-7086-1883; fax: 011 49 (0) 33-7086-3276. (3) You may review copies at the FAA, New England Region, 12 New England Executive Park, Burlington, MA; or at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call (202) 741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.