Cessna 172 accident near Port Orange, Florida, September 29, 2021
On September 29, 2021 at about 6:06 pm local time, a 2005 Cessna 172, registered N116SV, was substantially damaged in an accident during enroute (descent) near Port Orange, Florida. It was an instructional flight under general aviation rules (Part 91). No one was hurt; 2 people were on board or involved. The weather was visual conditions (good weather).
The NTSB's probable cause their words, unchanged
The separation of the nut from the stud and the fracture of the bolt that secured the crankshaft idler gear to the engine crankcase, which resulted in a total loss of engine power due to the inability of the left crankshaft idler gear assembly to drive of the camshaft.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- September 29, 2021 · about 6:06 pm local time
- Place
- Port Orange, Florida · map
- Type
- Accident
- Injuries
- No one was hurt; 2 people were on board or involved.
- Weather
- visual conditions (good weather)
- Aircraft
- Cessna 172 S, built 2005 · all 172s on the register
- Registration
- N116SV · no longer on the register · serial 172S9815
- Damage
- Substantial damage
- Flight
- Instructional flight · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
After an uneventful 1-hour flight, the flight instructor and student pilot were returning to the airplane’s home base. The flight instructor pointed out to the student that the airplane had descended below the assigned altitude, and the student replied, “we have no power.” The flight instructor took over the flight controls and attempted to restore power. Because that effort was unsuccessful, the flight instructor pitched the airplane to achieve the best glide speed. After realizing that the airplane would not reach the nearest airport, he performed a forced landing in a field, and the airplane nosed over during the landing roll. Postaccident examination of the engine revealed that the camshaft was not being driven by the left crankshaft idler gear assembly because it was out of position. The nut that secured the idler gear to a stud at the left crankcase was separated, and a bolt that also secured the idler gear to the left crankcase was fractured. Extensive damage was noted to the left crankcase in the area that supported the idler gear and the area into which the securing bolt was threaded, indicating movement of the crankshaft idler gear shaft for an extended period of time. The available evidence for this investigation did not allow a determination regarding the reason for the separation of the nut from the stud and the fracture of the bolt that secured the idler gear to the crankcase. The engine was last overhauled about 11 years and 3,488 hours before the accident. The owner/operator of the airplane at the time of the accident stated that, during the time that he owned the airplane, maintenance personnel had not cut open the oil filter to inspect the filter element during each oil change. Photographic evidence showed the presence of non-ferrous particles in the oil filter element. It is likely that these particles were from the damaged left crankcase. If maintenance personnel had cut open the oil filter and inspected the filter element during each oil change (the most recent of which was during the last inspection of the engine 3 months before the accident), it is possible that they would have detected the presence of non-ferrous particles in the filter element and taken action to identify the source.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
What happened, in order
- Nose over/nose down during landing (landing roll)
- Loss of engine power (total) during enroute (descent) defining event
- Off-field or emergency landing during emergency descent
The NTSB's findings
- Aircraft › Aircraft power plant › Engine (reciprocating) › Recip eng rear section › Failure
Pilot
- Certificate: flight instructor, commercial pilot
- Ratings: multi-engine land; single-engine land; instructor: airplane single-engine; instructor: instrument airplane; instrument: airplane
- Flight time: 320 hours in all; 290 in this make and model; 38 in the last 90 days; 15 in the last 30 days; 170 as pilot in command; 60 on instruments
- Last flight review: March 24, 2021
- Medical certificate: Class 1 (with waivers/limitations)
- Seat: rgt
- Injury: no injuries
Dual student
- Certificate: student
- Flight time: 83 hours in all; 83 in this make and model; 30 in the last 90 days; 10 in the last 30 days; 2 as pilot in command
- Medical certificate: Class 1 (without waivers/limitations)
- Seat: left
- Injury: no injuries
The aircraft
- Airframe total time: 6,219 hours
- Last inspection: annual inspection, June 25, 2021
- Maximum gross weight: 2,550 lb
- Seats: 4
- Landing gear: fixed
- Engine: Lycoming IO-360-L2A (piston); 6,219 hours total
- Operator: Aviation Pacific Flight Training School
The flight
- Departed from: GNV Gainesville FL at 5:30 pm
- Destination: X50 New Smyrna Beach FL
- Flight plan: VFR
- A second pilot was aboard
Weather at the time
- Light: daylight
- Wind: from 140° at 3 knots
- Visibility: 10 statute miles
- Sky: a few clouds at 4,200 ft
- Temperature: 84°F (29°C), dew point 64°F (18°C)
- Altimeter: 30.02 inHg
- Observation at 1:53 pm from KDAB, 6 miles away
Weather report (METAR): KDAB 291753Z COR 14003KT 10SM FEW042 SCT250 29/18 A3002 RMK AO2 SLP163 T02940183 10300 20211 58013 $
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Flight crew | 2 |
Documents from the investigation the NTSB's docket: the evidence folder behind the report
8 documents, released by the NTSB on August 15, 2023. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.
| # | Document | What it is | |
|---|---|---|---|
| 1 | Pilot/operator Aircraft Accident Report, NTSB Form 6120.1 - Submitted by CFI | PDF, 11 pages | View Download |
| 2 | Record of NTSB Conversations | PDF, 9 pages | View Download |
| 3 | Engine Maintenance Log Excerpts | PDF, 20 pages | View Download |
| 4 | Memorandum for Record - Additional Maintenance Record Entries | PDF, 3 pages | View Download |
| 5 | Memorandum for Record - Engine Examination Information | PDF, 2 pages | View Download |
| 6 | Cockpit Displays - Specialist's Factual Report | PDF, 2 pages | View Download |
| 7 | Investigative Photographs | PDF, 3 pages | View Download |
| 8 | Release of Aircraft Wreckage, NTSB Form 6120.15, and NTSB Evidence Control Form | PDF, 2 pages | View Download |
The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.
