Champion 7EC accident near Waunakee, Wisconsin, June 21, 2023
On June 21, 2023 at about 6:30 pm local time, a 1960 Champion 7EC, registered N80461, was substantially damaged in an accident during initial climb near Waunakee, Wisconsin. It was a personal flight under general aviation rules (Part 91). 2 people had minor injuries. The weather was visual conditions (good weather).
The NTSB's probable cause their words, unchanged
A total loss of engine power during the initial takeoff climb due to a worn manual fuel primer pump locking mechanism, which resulted in an unlocked primer and an overly rich fuel mixture.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- June 21, 2023 · about 6:30 pm local time
- Place
- Waunakee, Wisconsin · map
- Type
- Accident
- Injuries
- 2 people had minor injuries.
- Weather
- visual conditions (good weather)
- Aircraft
- Champion 7EC NO SERIES, built 1960 · all 7ECs on the register
- Registration
- N80461 · registry record · serial 7EC-743
- Damage
- Substantial damage
- Flight
- Personal flight · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
The pilot purchased the airplane on the day of the accident and was planning to fly it to another airport. On the morning of the accident, a mechanic completed an annual inspection on the airplane. During the preflight inspection and the runup, no anomalies were noticed by the pilot. During the initial takeoff climb, the pilot noticed a decrease in the engine rpm. The pilot was unable to maintain altitude, and he was unable to identify what caused the partial loss of engine power. Shortly thereafter, the engine sustained a total loss of engine power, and the pilot performed a forced landing. Upon touchdown to a residential road, the airplane impacted a tree and an unoccupied motor vehicle. The airplane came to rest upright in the rear of another unoccupied motor vehicle. The airplane sustained substantial damage to the right wing and the fuselage. Postaccident examination of the airplane revealed significant wear of the locking mechanism on the manual fuel primer pump: only a narrow portion of the retaining lip was left to engage with the retaining pin. It is likely that a slight movement or vibration caused the retaining pin to move around the small piece of retaining lip that remained, resulting in the fuel primer pump becoming unlocked and extending. The spark plugs were found in a carbon fouled condition, consistent with an overly rich mixture. The fuel primer pump position and the condition of the spark plugs indicate that the total loss of engine power was likely due to an overly rich mixture resulting from excess fuel being pulled through the fuel pump primer and into the engine’s intake system when power was applied.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
What happened, in order
- Powerplant sys/comp malf/fail during initial climb defining event
- Off-field or emergency landing during emergency descent
The NTSB's findings
- Aircraft › Aircraft systems › Fuel system › (general) › Fatigue/wear/corrosion
- Aircraft › Aircraft systems › Fuel system › (general) › Failure
- Aircraft › Aircraft power plant › Engine (reciprocating) › (general) › Failure
Pilot
- Certificate: private
- Ratings: single-engine land
- Flight time: 328.6 hours in all; 68.1 in this make and model; 36 in the last 90 days; 27.8 in the last 30 days; 242 as pilot in command
- Last flight review: August 23, 2024
- Medical certificate: BasicMed (without waivers/limitations)
- Seat: frt
- Injury: minor injuries
The aircraft
- Airframe total time: 6,165 hours
- Last inspection: annual inspection, June 21, 2023; 0.1 hours since
- Maximum gross weight: 1,500 lb
- Seats: 2
- Landing gear: fixed
- Engine: Continental Motors C90-12F (piston); 6,165 hours total
The flight
- Departed from: 6P3 Waunakee WI at 6:28 pm
- Destination: 79C Neenah WI
- Flight plan: none
Weather at the time
- Light: daylight
- Wind: from 110° at 11 knots, gusting 17
- Visibility: 10 statute miles
- Sky: scat at 6,000 ft
- Temperature: 88°F (31°C), dew point 61°F (16°C)
- Altimeter: 30.11 inHg
- Observation at 12:53 pm from KMSN, 5 miles away
Weather report (METAR): KMSN 211753Z 11011G17KT 10SM SCT060 31/16 A3011 RMK AO2 SLP192 T03060156 10311 20178 55006
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Flight crew | 1 | |||
| Passengers | 1 |
Documents from the investigation the NTSB's docket: the evidence folder behind the report
10 documents, released by the NTSB on August 14, 2024. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.
| # | Document | What it is | |
|---|---|---|---|
| 1 | Pilot/operator Aircraft Accident Report, NTSB Form 6120.1 | PDF, 9 pages | View Download |
| 2 | Accident Photographs | PDF, 3 pages | View Download |
| 3 | Pilot Information | PDF, 4 pages | View Download |
| 4 | N80461 - Airplane Bill of Sale | PDF, 1 page | View Download |
| 5 | N80461 - FAA Examination Report | PDF, 1 page | View Download |
| 6 | N80461 - Recent Airframe Maintenance Records | PDF, 4 pages | View Download |
| 7 | N80461 - Recent Engine Maintenance Records | PDF, 6 pages | View Download |
| 8 | Materials Laboratory Factual Report 24-008 | PDF, 6 pages | View Download |
| 9 | Kohler Fuel Primer Pump (Part Number K-2406-2) - Information | PDF, 1 page | View Download |
| 10 | Champion 7EC Operating and Service Manual - Fuel Primer Pump Excerpts | PDF, 3 pages | View Download |
The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.
