Piper PA-28-140 accident near Vernon Hills, Illinois, August 6, 2022
On August 6, 2022 at about 3:15 am local time, a 1966 Piper PA-28-140, registered N6460R, was substantially damaged in an accident during enroute near Vernon Hills, Illinois. It was a personal flight under general aviation rules (Part 91). No one was hurt; 1 person was on board or involved. The weather was visual conditions (good weather).
The NTSB's probable cause their words, unchanged
The pilot’s improper in-flight fuel management, which led to a loss of engine power due to fuel starvation. Contributing to the accident was the collapsed carburetor heat induction tube that restricted airflow to the engine preventing engine restart.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- August 6, 2022 · about 3:15 am local time
- Place
- Vernon Hills, Illinois · map
- Type
- Accident
- Injuries
- No one was hurt; 1 person was on board or involved.
- Weather
- visual conditions (good weather)
- Aircraft
- Piper PA-28-140, built 1966 · all PA-28-140s on the register
- Registration
- N6460R · no longer on the register · serial 28-21646
- Damage
- Substantial damage
- Flight
- Personal flight · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
The pilot was on the return leg of a cross-country flight when the airplane’s engine lost power. He reported that he performed emergency procedures that included applying carburetor heat, switching the selected fuel tank from the left fuel tank to the right fuel tank, activating the electric fuel pump, and attempting to restart the engine. He noted that he made about 3 such attempts without success in restarting the engine. He landed on a road and the airplane’s right wing was substantially damaged when it impacted a road sign during rollout. Flight track data indicated that the airplane had been airborne on the round-trip flight for about 3 hours and 35 minutes. Postaccident examination revealed that the airplane’s left fuel tank was nearly empty, and the right tank contained about 10 gallons of fuel and 1-1/2 ounces of water. Examination of the engine revealed that the flexible tube from the heat shroud to the carburetor heat box was partially collapsed. The damage to the tube did not appear to be impact related and investigators were not able to establish when the collapse occurred. During the engine run the collapsed induction tube was reinstalled as-found following the accident. The engine started normally and ran smoothly; however, when the carburetor heat check was performed, the engine rpm reduced by 700 rpm, but returned to full rpm when the carburetor heat was turned off. No other anomalies were detected during the engine test run that would have precluded normal operations. During the second engine run the collapsed flexible tube was removed and the carburetor heat system performed as expected during the carburetor heat check. Based on the available information, the loss of engine power was likely due to fuel starvation. The collapsed induction hose only affected engine operation when carburetor heat was applied, so it would not have resulted in the initial power loss. However, the collapsed induction tube could have hampered the pilot’s attempts to restart the engine following the loss of power.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
What happened, in order
- Fuel starvation during enroute defining event
The NTSB's findings
- Personnel issues › Task performance › Planning/preparation › Fuel planning › Pilot
- Aircraft › Aircraft power plant › Engine (reciprocating) › (general) › Damaged/degraded
- Aircraft › Aircraft systems › Fuel system › Fuel selector/shutoff valve › Incorrect use/operation
Pilot
- Certificate: flight instructor, commercial pilot
- Ratings: single-engine land; instructor: airplane single-engine; instructor: instrument airplane; instrument: airplane
- Flight time: 1,000 hours in all
- Last flight review: March 11, 2021
- Medical certificate: Class 1
- Seat: rgt
- Injury: no injuries
The aircraft
- Airframe total time: 3,338.2 hours
- Last inspection: annual inspection, April 11, 2022
- Seats: 4
- Landing gear: fixed
- Engine: Lycoming O-320 (piston); 0 hours total
The flight
- Departed from: 7I2 Muncie IN
- Destination: C81 Grayslake IL
- Flight plan: none
Weather at the time
- Light: night
- Wind: from 080° at 3 knots
- Visibility: 10 statute miles
- Sky: clear
- Temperature: 77°F (25°C), dew point 72°F (22°C)
- Altimeter: 30.07 inHg
- Observation at 9:52 pm from KPWK, 8 miles away
Weather report (METAR): METAR KPWK 060252Z 08003KT 10SM CLR 25/22 A3007 RMK AO2 SLP178 T02500222 51009=
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Flight crew | 1 |
Documents from the investigation the NTSB's docket: the evidence folder behind the report
7 documents, released by the NTSB on December 20, 2023. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.
| # | Document | What it is | |
|---|---|---|---|
| 1 | Pilot/operator Aircraft Accident Report, NTSB Form 6120.1 | PDF, 9 pages | View Download |
| 2 | ADS-B Data | data file | Download |
| 3 | Photos | PDF, 2 pages | View Download |
| 4 | FAA Saib CE-09-35 Carb Icing Prevention | PDF, 3 pages | View Download |
| 5 | Maintenance Record Excerpts | PDF, 8 pages | View Download |
| 6 | Record of Conversation with Pilot | PDF, 1 page | View Download |
| 7 | Aircraft Examination Summary | PDF, 7 pages | View Download |
The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.
