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Accidents · NTSB ERA22FA010 · Final report

Robinson Helicopter Company R44 II accident near Cornwall, New York, October 10, 2021

On October 10, 2021 at about 5:57 pm local time, a 2007 Robinson Helicopter Company R44 II, registered N637HP, was destroyed in an accident during enroute (cruise) near Cornwall, New York. It was a personal flight under general aviation rules (Part 91). 1 person was killed. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The non-instrument-rated pilot’s continued flight into deteriorating weather conditions, which resulted in a loss of control due to spatial disorientation.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
October 10, 2021 · about 5:57 pm local time
Place
Cornwall, New York · map
Type
Accident
Injuries
1 person was killed.
Weather
visual conditions (good weather)
Aircraft
Robinson Helicopter Company R44 II, built 2007
Registration
N637HP · registry record · serial 11942
Damage
Destroyed
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

The non-instrument-rated helicopter pilot was returning to his home airport as the height of the overcast ceiling gradually decreased along the route of flight, consistent with the forecast conditions. While flying along the river valley at an altitude of 1,800 to 1,900 ft above mean sea level (100 to 200 ft below the clouds), the helicopter flew beneath an area of light-intensity precipitation echoes as detected by weather surveillance radar. It is likely that, at this time, the pilot encountered reduced visibility in very light rain and potential clouds. About the same time, the helicopter began to climb, and its groundspeed decreased. Shortly after climbing above the altitude of the reported cloud ceiling, the helicopter entered a relatively constant-rate turn. About 9 seconds later, the track straightened for about 3 seconds, the climb rate plateaued at about 2,400 feet per minute, and the groundspeed began to increase. The helicopter continued to climb for another 10 seconds as the groundspeed increased to about 95 knots. During this time, it again turned toward the right for about 9 seconds. Just before the end of the turn, the helicopter began to descend rapidly. As it descended through the altitude of the cloud ceiling, the rate of descent reached 16,200 feet per minute. The tracking data ended about 2 seconds later in the vicinity of the accident site. Postaccident examination of the airframe revealed no preimpact anomalies that would have precluded normal operation. Damage and fragmentation to the main and tail rotor blades, along with score marks on a frame tube near the tail rotor drive intermediate coupling, were consistent with rotor system rotation during the impact sequence. Impact marks found on the upper drive sheave and dents found on two of the engine’s cooling fan blades were consistent with the engine’s crankshaft not rotating at the time of impact. The drive sheave mark was an imprint with an outline of teeth from starter ring gear, which was mounted on the engine crankshaft. The imprint, (rather than scoring or cut grooves) was consistent with the engine’s crankshaft was not rotating when it contacted the sheave. Similarly, the dents on the cooling fan blades, each found directly below airframe components that likely caused the dents, suggest the cooling fan was not rotating when its blades made contact during impact. Also, the fuel servo mixture arm was found bent and in the idle-cutoff (no fuel to engine) position. The mixture cable sheathing was found stretched in several locations, consistent with tension. Tension on the cable, and other impact forces, likely pulled the mixture arm toward the idle-cutoff position. Despite these findings, no evidence of any preimpact mechanical malfunctions or failures of the engine were discovered that would have precluded normal engine operation. The flight track information, which showed a simultaneous climb and increase in groundspeed before the accident, was consistent with the engine providing power; therefore, it is likely that the crankshaft stopped during the impact sequence before the helicopter came to rest. The pilot’s continued visual flight rules flight into an area of instrument meteorological conditions due to clouds and precipitation likely resulted in his loss of outside visual references, an environment conducive to the development of spatial disorientation, and the helicopter’s flight track was consistent with the known effects of spatial disorientation. According to the pilot’s logbook, he had not received any instrument training, nor was the helicopter certified for flight in instrument conditions. These factors increased the likelihood of the pilot becoming spatially disoriented after encountering reduced visibility conditions.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

What happened, in order

  1. Loss of visual reference during enroute (cruise)
  2. Loss of control in flight during enroute (cruise) defining event
  3. Abrupt maneuver during enroute (cruise)
  4. Collision with terrain or object (not controlled flight into terrain) during uncontrolled descent

The NTSB's findings

  • Personnel issues › Psychological › Perception/orientation/illusion › Spatial disorientation › Pilot
  • Personnel issues › Task performance › Use of equip/info › Aircraft control › Pilot
  • Environmental issues › Conditions/weather/phenomena › Ceiling/visibility/precip › Low ceiling › Ability to respond/compensate
  • Environmental issues › Conditions/weather/phenomena › Ceiling/visibility/precip › Rain › Ability to respond/compensate
  • Aircraft › Aircraft power plant › Engine (reciprocating) › (general) › Unknown/Not determined

Pilot

  • Certificate: private
  • Ratings: rotorcraft: helicopter
  • Flight time: 504 hours in all; 473 in this make and model; 23 in the last 90 days; 4 in the last 30 days; 290 as pilot in command
  • Last flight review: September 3, 2021
  • Medical certificate: Class 3 (without waivers/limitations)
  • Seat: rgt
  • Injury: fatal

The aircraft

  • Airframe total time: 867 hours
  • Last inspection: annual inspection, March 2, 2021; 77 hours since
  • Maximum gross weight: 2,500 lb
  • Seats: 4
  • Landing gear: fixed
  • Engine: Lycoming IO-540-AE1A5 (piston); 0 hours total

The flight

  • Departed from: GFL Glenn Falls NY at 4:47 pm
  • Destination: ISP Ronkonkoma NY
  • Flight plan: none

Weather at the time

  • Light: daylight
  • Wind: from 070° at 5 knots
  • Visibility: 5 statute miles
  • Sky: overcast at 1,500 ft
  • Temperature: 61°F (16°C), dew point 57°F (14°C)
  • Altimeter: 30.20 inHg
  • Observation at 1:45 pm from SWF, 7 miles away

Weather report (METAR): KSWF 101745Z 07005KT 5SM BR OVC015 16/14 A3020

Injuries

FatalSeriousMinorNone
Flight crew1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

14 documents, released by the NTSB on December 20, 2023. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.

#DocumentWhat it is
1 Witness Information PDF, 7 pages View Download
2 Fuel Records PDF, 7 pages View Download
3 Excerpts from Pilot's Logbook PDF, 60 pages View Download
4 Excerpts from Maintenance Logbook PDF, 38 pages View Download
5 Meteorology Factual Report PDF, 26 pages View Download
6 FAA Tracking Data - Graphical PDF, 8 pages View Download
7 FAA Tracking Data - Tabular - ADS-B data file Download
8 FAA Tracking Data - Tabular - Processed (1 of 2) data file Download
9 FAA Tracking Data - Tabular - Processed (2 of 2) data file Download
10 Investigative Photographs PDF, 8 pages View Download
11 Wreckage Examination PDF, 66 pages View Download
12 Toxicological Report PDF, 1 page View Download
13 Statement of Party Representatives to NTSB Investigation PDF, 2 pages View Download
14 Release of Aircraft Wreckage, NTSB Form 6120.15 PDF, 3 pages View Download

The same docket at the NTSB · documents without a copy here are fetched from the NTSB when you open them.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.