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Accidents · NTSB CHI08FA146 · Final report

Piper PA28 accident near Hillsboro, Ohio, May 30, 2008

On May 30, 2008 at about 3:58 pm local time, a Piper PA28, registered N9376W, was substantially damaged in an accident during enroute (climb to cruise) near Hillsboro, Ohio (Highland County Airport). It was a personal flight under general aviation rules (Part 91). 2 people were killed. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The pilot's failure to maintain control of the airplane due to an in-flight fire as a result of a corrosion hole in the muffler that was not identified by the mechanic. Contributing to the accident was the improper emergency procedure performed for an in-flight fire.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
May 30, 2008 · about 3:58 pm local time
Place
Hillsboro, Ohio · Highland County Airport · map
Type
Accident
Injuries
2 people were killed.
Weather
visual conditions (good weather)
Aircraft
Piper PA28 235 · all PA28s on the register
Registration
N9376W · no longer on the register · serial 28-11068
Damage
Substantial damage
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

The airplane had undergone five previous annual inspections performed by a mechanic where the airplane was based. The airplane departed its base airport to Hillsboro, Ohio, where the airplane's autopilot was worked on by an avionics repair station. After the repair had been done, both pilots departed Hillsboro, but returned after noticing smoke in the cockpit. A check of the cockpit and autopilot by an avionics technician did not reveal any discrepancies associated with those areas. The airplane then again departed Hillsboro. Witnesses reported that after takeoff there was smoke observed coming from the front of the airplane. The witnesses then saw the airplane bank left, descend, strike a tree with its left wing, and then impact in a fallow corn field about 1/2 mile south of the airport. An examination of the airplane's fuel selector showed that it was still in the "on" position. The flaps were in the fully retracted position, which was not consistent with the airplane manufacturer's fire and emergency landing procedures. An examination of the airplane revealed a hole in the muffler, which also exhibited a loss of material due to internal corrosion. The severity of the corrosion also suggests that the hole in the muffler should have been evident at earlier annual inspections.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

What happened, in order

  1. Aircraft maintenance event during prior to flight
  2. Fire/smoke (non-impact) during enroute (climb to cruise) defining event
  3. Loss of control in flight during enroute (climb to cruise)
  4. Collision with terrain or object (not controlled flight into terrain) during uncontrolled descent

The NTSB's findings

  • cause Aircraft › Aircraft power plant › Engine exhaust › (general) › Fatigue/wear/corrosion
  • cause Personnel issues › Task performance › Inspection › Scheduled/routine inspection › Maintenance personnel
  • factor Personnel issues › Task performance › Use of equip/info › Use of checklist › Pilot
  • cause Personnel issues › Task performance › Use of equip/info › Aircraft control › Pilot

Pilot

  • Certificate: private
  • Ratings: single-engine land; instrument: airplane
  • Flight time: 962 hours in all; 2 in the last 90 days; 2 in the last 30 days
  • Last flight review: April 21, 2008
  • Medical certificate: Class 3 (with waivers/limitations)
  • Seat: left
  • Injury: fatal

Pilot

  • Certificate: flight instructor, commercial pilot, flight engineer, military
  • Ratings: multi-engine land; single-engine land; instructor: airplane single-engine; instructor: instrument airplane; instrument: airplane
  • Seat: rgt
  • Injury: fatal

The aircraft

  • Last inspection: annual inspection, May 26, 2008; 1,210.4 hours since
  • Maximum gross weight: 2,900 lb
  • Seats: 4
  • Landing gear: retractable
  • Engine: Lycoming O-540-B4B5 (piston); 0 hours total
  • Fire on the ground

The flight

  • Departed from: HOC Hillsboro OH
  • Destination: 3OH0 New Carlisle OH
  • Flight plan: none
  • A second pilot was aboard

Weather at the time

  • Light: daylight
  • Wind: from 210° at 13 knots, gusting 18
  • Visibility: 10 statute miles
  • Sky: a few clouds at 3,300 ft
  • Temperature: 75°F (24°C), dew point 63°F (17°C)
  • Altimeter: 30.04 inHg
  • Observation at 3:54 pm from ILN, 19 miles away

Injuries

FatalSeriousMinorNone
Flight crew2

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.