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Accidents · NTSB CHI04LA199 · Final report

Rockwell 114 accident near Grand Rapids, Michigan, July 29, 2004

On July 29, 2004, a Rockwell 114, registered N114TS, was substantially damaged in an accident near Grand Rapids, Michigan (Gerald R. Ford International airport). It was a personal flight under general aviation rules (Part 91). No one was hurt; 4 people were on board or involved. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The right main landing gear failed as a result of the fatigue fracture due to the casting defect (inclusion) during the manufacture process.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
July 29, 2004
Place
Grand Rapids, Michigan · Gerald R. Ford International · map
Type
Accident
Injuries
No one was hurt; 4 people were on board or involved.
Weather
visual conditions (good weather)
Aircraft
Rockwell 114
Registration
N114TS · no longer on the register · serial 14367
Damage
Substantial damage
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

The airplane sustained substantial damage when the right main landing gear collapsed during landing rollout. The pilot reported that he flew a stabilized full flaps approach with all three green landing gear lights illuminated. He reported that the main landing gear touched down smoothly but when the nose wheel touched down, the right wing started to drop. The pilot kept the right wing up as long as possible, but it settled to the runway when the airspeed slowed. The airplane veered off the left side of the runway. The inspection of the airplane revealed that the upper side brace of the right main landing gear (p/n 45304-2) was fractured through the upper arm at approximately mid-length. An inspection of the fracture surfaces revealed that at one corner of the surface, there was a black region approximately 0.2 inch by 0.2 inch in size. The black region was a casting defect (inclusion). A dark gray region below the casting defect was observed by the use of a scanning electron microscope. The lack of ductile dimples, the multiple ratcheting marks, the difference in color, the fracture plane angle, and the flatness of features at the origin area indicate that the dark gray region below the casting defect was consistent with fatigue cracking. The casting defect region and the fatigue region together consumed approximately 10% of the cross-sectional area of the upper side brace." A search of the Federal Aviation Administration's (FAA) Service Difficulty Reporting System (SDRS) was made for similar reported failures. There were no records pertaining to the Rockwell 114 main landing gear side brace for part numbers 45304-2 or 45306-2.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

Pilot

  • Certificate: commercial pilot
  • Ratings: multi-engine land; single-engine land; instrument: airplane
  • Flight time: 992 hours in all; 155 in this make and model; 7 in the last 90 days; 7 in the last 30 days; 992 as pilot in command
  • Last flight review: April 29, 2003
  • Medical certificate: Class 3 (with waivers/limitations)
  • Seat: frt
  • Injury: no injuries

The aircraft

  • Airframe total time: 2,684 hours
  • Last inspection: annual inspection, June 2, 2004; 14 hours since
  • Maximum gross weight: 3,140 lb
  • Seats: 4
  • Landing gear: retractable
  • Engine: Lycoming IO-540-T4B5D (piston); 0 hours total

The flight

  • Departed from: FLD Fond Du Lac WI at 11:27 pm
  • Destination: GRR Grand Rapids MI
  • Flight plan: none
  • Runway 26R, 5,000 ft by 100 ft

Weather at the time

  • Light: daylight
  • Wind: from 240° at 7 knots
  • Visibility: 10 statute miles
  • Sky: a few clouds at 7,500 ft
  • Temperature: 77°F (25°C), dew point 57°F (14°C)
  • Altimeter: 30.03 inHg
  • Observation at 11:56 pm from GRR

Injuries

FatalSeriousMinorNone
Crew1
Passengers3

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.