Cessna T206H accident near Homer Glen, Illinois, May 28, 2004
On May 28, 2004 at about 7:30 pm local time, a Cessna T206H, registered N9548D, was destroyed in an accident near Homer Glen, Illinois. It was a public-use flight under general aviation rules (Part 91). 1 person was killed. The weather was visual conditions (good weather).
The NTSB's probable cause their words, unchanged
The seized turbocharger, the altitude/clearance not maintained/obtained during approach to a forced landing on an agricultural field, and the unsuitable landing area encountered by the pilot. Contributing factors were the inadequate emergency procedures by the manufacturer, the trees, and the residential area.
Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.
What the record shows
- Date
- May 28, 2004 · about 7:30 pm local time
- Place
- Homer Glen, Illinois · map
- Type
- Accident
- Injuries
- 1 person was killed.
- Weather
- visual conditions (good weather)
- Aircraft
- Cessna T206H · all T206Hs on the register
- Registration
- N9548D · no longer on the register · serial T20608062
- Damage
- Destroyed
- Flight
- Public-use flight · general aviation rules (Part 91)
The NTSB's narrative final · quoted from the NTSB record
The 1999 Cessna T206H was operated as a public aircraft when the pilot reported a loss of engine power during cruise flight about 1,150 feet above ground level. Spectrum analysis of air traffic control transmissions indicate that a propeller speed of 1,669 revolutions per minute was present following the loss of engine power. Visual meteorological conditions prevailed with recorded surface winds from the northeast. Witnesses reported that they heard several attempted engine restarts while the airplane was being positioned for a forced landing on a 500-foot long fallow agricultural field north of a house. A witness reported that black smoke would emanate from the airplane during each start attempt. The airplane's wing and horizontal stabilizer contacted trees near the house resulting in a steep descent into the garage adjacent to the house. A post crash fire/explosion then ensued. The Airframe & Powerplant Mechanics Handbook states that a mixture "too rich" is indicated by black smoke. Examination of the airplane systems and related components revealed that the turbocharger could not be rotated and a hydraulic press was utilized to effect the removal of the turbocharger turbine wheel. The engine crankcase halves exhibited fretting, and the nut of one crankcase thru-bolt was not in place. Maintenance records indicate that the crankshaft was replaced in response to airworthiness directives and service bulletins. No other anomalies that would have precluded normal operation were found. In 1994, the National Transportation Safety Board issued recommendation A-94-081 relating to emergency procedures for turbocharger failures to be included in airplane pilot operating handbooks (POHs) and airplane flight manuals. The Cessna T206H POH does not list emergency procedures for turbocharger failures. The Cessna T206H POH states, under emergency procedures, to advance the mixture control to the rich position if restart does not occur. The manufacturer's airplane pilot safety supplement, which was reissued in 1998 to incorporate turbocharger failures, states that "If a turbocharger failure results in a loss of power, it may be further complicated by an overly rich mixture." A review of the emergency exit procedures in Cessna 206 models shows that with the flaps lowered, the forward portion of the cargo door can only be opened approximately 4 inches to allow the aft portion of the cargo door to be opened during emergency egress. The distance between the cabin roof and seat back was measured to be approximately 11 inches.
The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.
The factual record from the NTSB's investigation tables, in plain English
Pilot
- Certificate: flight instructor, commercial pilot
- Ratings: multi-engine land; single-engine land; instructor: airplane multi-engine; instructor: airplane single-engine; instructor: instrument airplane; instrument: airplane; instrument: helicopter; rotorcraft: helicopter
- Flight time: 3,602 hours in all; 1,546 in this make and model
- Last flight review: November 1, 2003
- Medical certificate: Class 2
- Seat: left
- Injury: fatal
The aircraft
- Airframe total time: 628 hours
- Last inspection: annual inspection, April 1, 2004; 38.9 hours since
- Maximum gross weight: 3,600 lb
- Seats: 6
- Landing gear: fixed
- Engine: Textron Lycoming TIO-540-AJ1A (piston); 0 hours total
- Fire on the ground
The flight
- Departed from: MDW Chicago IL at 7:23 pm
- Destination: SUS St. Louis MO
- Flight plan: not recorded
Weather at the time
- Light: daylight
- Wind: from 360° at 10 knots, gusting 14
- Visibility: 10 statute miles
- Sky: clear
- Temperature: 59°F (15°C), dew point 37°F (3°C)
- Altimeter: 29.95 inHg
- Observation at 7:30 pm from MDW, 14 miles away
Injuries
| Fatal | Serious | Minor | None | |
|---|---|---|---|---|
| Crew | 1 |
Documents from the investigation the NTSB's docket: the evidence folder behind the report
The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.
Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.
