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Accidents · NTSB CHI04CA210 · Final report

Piper PA-28RT-201T accident near Plymouth, Michigan, July 31, 2004

On July 31, 2004 at about 7:19 pm local time, a Piper PA-28RT-201T, registered N77782, was destroyed in an accident near Plymouth, Michigan (Canton-Plymouth-Mettetal airport). It was a personal flight under general aviation rules (Part 91). 1 person had minor injuries; 2 others were unhurt. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The loss of engine power at a low altitude due to a fuel flow restriction caused by vapor lock. Factors to the accident included the high atmospheric temperature and the road sign that the airplane impacted during the forced landing.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
July 31, 2004 · about 7:19 pm local time
Place
Plymouth, Michigan · Canton-Plymouth-Mettetal · map
Type
Accident
Injuries
1 person had minor injuries; 2 others were unhurt.
Weather
visual conditions (good weather)
Aircraft
Piper PA-28RT-201T · all PA-28RT-201Ts on the register
Registration
N77782 · no longer on the register · serial 28R-8231044
Damage
Destroyed
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

The airplane was destroyed during a post-impact ground fire, following a loss of engine power and subsequent forced landing. The pilot reported he had landed and shut down the engine for a few minutes prior to loading his two passengers for a local flight. The pilot stated the airplane contained 35 gallons of fuel prior to the accident flight. The pilot reported the engine "shuddered" during takeoff roll and he aborted the takeoff. The pilot stated he then performed an engine run-up check and the engine "felt fine." The airplane experienced a loss of engine power while on the second takeoff attempt. The pilot stated he maneuvered the airplane to land on a nearby road and it impacted a road sign prior to coming to stop. An on-ground fire engulfed the airplane shortly thereafter. There were no anomalies noted with the engine during a post-accident operational test. The outside temperature at the time of the accident was approximately 28 degrees Celsius. A condition known as vapor lock can occur when engine heats the fuel lines and the contained fuel becomes a vapor. This tendency is increased if the fuel in the tank is warm, commonly as a result of high atmospheric temperatures. The fuel vapor can result in partial or complete interruption of fuel flow to the engine.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

Pilot

  • Certificate: private
  • Ratings: single-engine land
  • Flight time: 225 hours in all; 154 in this make and model; 27 in the last 90 days; 18 in the last 30 days; 138 as pilot in command
  • Last flight review: December 26, 2003
  • Medical certificate: Class 3 (valid medical--w/ waivers/lim.)
  • Seat: left
  • Injury: no injuries

The aircraft

  • Airframe total time: 1,285.3 hours
  • Last inspection: annual inspection, June 15, 2004; 23 hours since
  • Maximum gross weight: 2,900 lb
  • Seats: 4
  • Landing gear: retractable
  • Engine: Continental TSIO-360-FB (piston); 0 hours total
  • Fire on the ground

The flight

  • Departed from: 1D2 Plymouth MI at 7:19 pm
  • Destination: 1D2 Plymouth MI
  • Flight plan: none
  • Runway 18, 2,556 ft by 75 ft

Weather at the time

  • Light: daylight
  • Wind: from 230° at 11 knots
  • Visibility: 10 statute miles
  • Sky: a few clouds at 5,000 ft
  • Temperature: 82°F (28°C), dew point 30°F (-1°C)
  • Altimeter: 29.89 inHg
  • Observation at 6:53 pm from YIP, 7 miles away

Injuries

FatalSeriousMinorNone
Crew1
Passengers11

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Other NTSB records under N77782 the same tail number, which may have belonged to a different aircraft at the time

1996-05-28CHI96LA175 · accident near Wichita, KS · substantial damage · no injuries

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.