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Accidents · NTSB CEN22FA298 · Final report

Piper PA-24-250 accident near St. Jacob, Illinois, July 2, 2022

On July 2, 2022 at about 4:35 pm local time, a 1958 Piper PA-24-250, registered N5235P, was destroyed in an accident during initial climb near St. Jacob, Illinois (St Louis Metro-East/Shafer Fld airport). It was a personal flight under general aviation rules (Part 91). 1 person was killed and 1 person was seriously injured. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The inadequate maintenance of the airplane fuel system that resulted in fuel exhaustion and a loss of engine power.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
July 2, 2022 · about 4:35 pm local time
Place
St. Jacob, Illinois · St Louis Metro-East/Shafer Fld · map
Type
Accident
Injuries
1 person was killed and 1 person was seriously injured.
Weather
visual conditions (good weather)
Aircraft
Piper PA-24-250, built 1958 · all PA-24-250s on the register
Registration
N5235P · no longer on the register · serial 24-265
Damage
Destroyed
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

The airplane was topped off with fuel on the day of the accident. The airplane was flown to an intermediate airport then back to the original departure airport. After returning to the departure airport, the pilot and a pilot-rated passenger took off to practice full-stop takeoffs and landings. They performed five uneventful takeoffs and landings; during the last takeoff climb, the airplane sustained a loss of engine power. Witnesses reported that the airplane’s right wing dropped and the airplane rotated clockwise, as viewed from above, before it impacted the ground. Postaccident examination of the airplane revealed no useable fuel in the wing’s fuel bladder tanks. Both fuel bladders were collapsed and the attachment hardware for the bladder was not properly attached to the wing. Examination of the fuel system revealed that the fuel sending units had bends on their float arms inconsistent with their design and did not meet airplane maintenance manual specifications for resistance values. Additionally, the fuel selector valve did not contain detents for the position of each fuel tank selection. Examination of the engine, engine accessories, and airframe revealed no other mechanical anomalies that would have precluded normal engine operation. The last maintenance entries that were provided, including the annual inspection, were not part of the airframe and engine logbook(s), and did not show date of maintenance, time-in-service, and signature. Investigators were unable to determine who performed the most recent maintenance of the airplane. The collapsed fuel bladder would have reduced the fuel capacity when the airplane was last serviced with fuel. The fuel sending units likely provided incorrect fuel tank indications on the fuel gauges in the cabin. The pilot likely would have performed fuel calculations based upon the designed fuel tank capacity. Both the diminished fuel bladder capacity due to the collapsed bladders and the improper fuel level indications likely led to the loss of engine power due to fuel exhaustion. The pilot had cardiomegaly with left ventricular wall thickening and moderate atherosclerosis in two coronary arteries. He also had asthma and the bronchodilator albuterol was detected in his blood in urine. While these medical conditions can result in a sudden impairing or incapacitating event, there was no evidence that this occurred. The pilot had opportunity to discontinue the flight if he felt ill, he was actively flying the airplane, and there was a pilot-rated passenger aboard who could assist. Thus, the pilot’s medical conditions were not a factor in this accident.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

What happened, in order

  1. Loss of control in flight during initial climb
  2. Collision with terrain or object (not controlled flight into terrain) during uncontrolled descent
  3. Fuel exhaustion during initial climb defining event
  4. Sys/Comp malf/fail (non-power) during prior to flight
  5. Aircraft maintenance event during prior to flight

The NTSB's findings

  • Aircraft › Fluids/misc hardware › Fluids › Fuel › Fluid level
  • Aircraft › Aircraft systems › Fuel system › Fuel storage › Not specified
  • Personnel issues › Task performance › Record › keeping › Aircraft/maintenance logs › Maintenance personnel

Pilot

  • Certificate: private
  • Ratings: single-engine land
  • Flight time: 1,310 hours in all
  • Medical certificate: Class 2 (with waivers/limitations)
  • Seat: rgt
  • Injury: fatal

Pilot-Rated Passenger

  • Certificate: airline transport pilot, flight instructor, commercial pilot
  • Ratings: multi-engine land; single-engine land; single-engine sea; instructor: airplane multi-engine; instructor: airplane single-engine; instructor: glider; instructor: instrument airplane; rotorcraft: glider
  • Flight time: 10,000 hours in all
  • Medical certificate: Class 1 (without waivers/limitations)
  • Seat: left
  • Injury: serious injuries

The aircraft

  • Maximum gross weight: 2,800 lb
  • Seats: 4
  • Landing gear: retractable
  • Engine: Lycoming O-540 SERIES (piston); 0 hours total

The flight

  • Flight plan: none
  • Runway 13, 2,662 ft by 50 ft
  • A second pilot was aboard

Weather at the time

  • Light: daylight
  • Visibility: 5 statute miles
  • Sky: broken clouds at 1,700 ft
  • Temperature: 75°F (24°C), dew point 72°F (22°C)
  • Altimeter: 30.05 inHg
  • Observation at 11:32 am from BLV, 12 miles away

Injuries

FatalSeriousMinorNone
Flight crew11

Documents from the investigation the NTSB's docket: the evidence folder behind the report

12 documents, released by the NTSB on January 31, 2024. View them here, or download them; the NTSB redacts some personal details before release, and this site shows the NTSB's own titles rather than its file names.

#DocumentWhat it is
1 Record of Conversations PDF, 12 pages · our copy View Download
2 Record of Examination PDF, 3 pages · our copy View Download
3 Aircraft Service Manual Excerpt PDF, 1 page · our copy View Download
4 Pilot Logbook PDF, 9 pages · our copy View Download
5 Electronic Devices - Specialist's Factual Report PDF, 13 pages · our copy View Download
6 Attachment 1 to Electronic Devices - Specialist's Factual Report data file · our copy Download
7 Photo Log PDF, 6 pages · our copy View Download
8 Statement of Party Representatives to NTSB Investigation PDF, 15 pages · our copy View Download
9 Medical Factual PDF, 4 pages · our copy View Download
10 FAA Toxicology PDF, 1 page · our copy View Download
11 Release of Aircraft Wreckage, NTSB Form 6120.15 PDF, 1 page · our copy View Download
12 Airplane Owners Handbook Excerpt PDF, 1 page · our copy View Download

The same docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.