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Accidents · NTSB ATL04TA116 · Final report

Hughes 269A accident near Louisburg, North Carolina, May 14, 2004

On May 14, 2004 at about 7:10 pm local time, a Hughes 269A (helicopter), registered N115ES, was substantially damaged in an accident near Louisburg, North Carolina. It was a public-use flight under public-use (government) rules. 1 person was killed and 1 person had minor injuries. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

Fatigue failure of the tailboom saddle fitting which resulted in a loss of aircraft control. Also causal was inadequate maintenance due to non-compliance to an airworthiness directive requiring inspection of the saddle fitting. A contributing factor was the pilot's lack of proper certification.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
May 14, 2004 · about 7:10 pm local time
Place
Louisburg, North Carolina · map
Type
Accident
Injuries
1 person was killed and 1 person had minor injuries.
Weather
visual conditions (good weather)
Aircraft
Hughes 269A · all 269As on the register
Registration
N115ES · registry record · serial 26-0470
Damage
Substantial damage
Flight
Public-use flight · public-use (government) rules

The NTSB's narrative final · quoted from the NTSB record

According to the pilot, the purpose of the flight was an ongoing program directed at drug eradication. He stated that shortly after takeoff, he felt two vibrations and then heard a loud bang from the back of the helicopter. He stated the helicopter yawed to the right, and he entered an autorotation and maneuvered toward a small clearing in the wooded area he was over at the time. The main rotor blades struck a pine tree approximately 30 feet tall on the edge of the clearing and impacted the ground on the helicopters left side. A review of information on file with the Federal Aviation Administration Airman's Certification Division, Oklahoma City, Oklahoma, revealed that the pilot did not have an airman's certificate indicating he was rated in helicopters nor could he provide evidence that he was trained in helicopters. A review of records on file with the FAA Aero Medical Records Division revealed the pilot was issued a third class medical certificate on September 26, 1988. The pilot reported on his application for the medical certificate that he had accumulated 39 total flight hours. A review of maintenance records revealed that the last recorded annual inspection was completed on March 21, 2004, at an airframe total time of 5,506.2 hours. On March 13, 1980, the FAA issued an Airworthiness Directive (AD) 80-05-05 addressing Schweizer Helicopters Model 269 series equipped with a tail boom center support (saddle) fitting certificated in all categories. The AD was issued to prevent fatigue failure of the tail boom center support fitting and the resultant loss of the tailboom. A review of the maintenance records dating back to March 13, 1980, found no logbook entries that indicated the required inspections outlined in the AD had been accomplished. Examination of the tail rotor assembly found the tailboom saddle attachment broken. Further examination found rubbing on the tailrotor drive shaft near the broken tailboom saddle attachment. Examination found that the tailboom support fitting fractured as a result of fatigue initiating at the base of a large corrosion pit on the tip surface of the forward wall. This surface, which was in direct contact with the tailboom, was only partially covered by paint, and contained extensive pitting damage. Following the fracture of the saddle support fitting the tailboom dropped and rubbed against the tail drive shaft fracturing it in overstress.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

Pilot

  • Flight time: 39 hours in all
  • Medical certificate: None
  • Seat: rgt
  • Injury: minor injuries

The aircraft

  • Airframe total time: 736 hours
  • Last inspection: annual inspection, January 1, 1976
  • Maximum gross weight: 2,150 lb
  • Seats: 2
  • Landing gear: fixed
  • Engine: Lycoming IO-360 B1A (piston); 0 hours total
  • Operator: Franklin County Sheriff'S Office

The flight

  • Departed from: Louisburg NC at 4:14 pm
  • Flight plan: none

Weather at the time

  • Light: daylight
  • Wind: from 210° at 4 knots
  • Visibility: 10 statute miles
  • Sky: scat at 4,600 ft
  • Temperature: 82°F (28°C), dew point 59°F (15°C)
  • Altimeter: 30.25 inHg
  • Observation at 10:38 pm from KLHZ, 20 miles away

Injuries

FatalSeriousMinorNone
Crew1
Passengers1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.