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Accidents · NTSB FTW94FA141 · Final report

Mooney M20E accident near Broomfield, Colorado, May 1, 1994

On May 1, 1994 at about 6:20 pm local time, a Mooney M20E, registered N1905Y, was destroyed in an accident near Broomfield, Colorado (Jefferson County airport). It was a personal flight under general aviation rules (Part 91). 2 people were killed. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

FATIGUE FAILURE OF THE ENGINE CRANKSHAFT; AND FAILURE OF THE PILOT TO MAINTAIN ADEQUATE AIRSPEED, WHILE MANEUVERING TO LAND, WHICH RESULTED IN A STALL AND COLLISION WITH THE TERRAIN. FACTORS RELATED TO THE ACCIDENT WERE: THE UNDESIRABLE ENGINE/PROPELLER VIBRATION, AND THE LOOSE CRANKCASE AND CYLINDER BASE NUTS.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
May 1, 1994 · about 6:20 pm local time
Place
Broomfield, Colorado · Jefferson County · map
Type
Accident
Injuries
2 people were killed.
Weather
visual conditions (good weather)
Aircraft
Mooney M20E · all M20Es on the register
Registration
N1905Y · no longer on the register · serial 288
Damage
Destroyed
Flight
Personal flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

SHORTLY AFTER TAKEOFF, THE PILOT REQUESTED CLEARANCE TO RETURN FOR AN IMMEDIATE LANDING. A WITNESS SAID THAT HE HEARD A METALLIC NOISE FROM THE PLANE AS IT PASSED OVERHEAD. HE SAID THE PILOT MADE A STEEP RIGHT BANK TO LAND ON RUNWAY 29L; HOWEVER, THE PLANE IMPACTED BETWEEN THE PARALLEL RUNWAYS. AN EXAM OF THE ENGINE REVEALED 2 FINGER-TIGHT CYLINDER BASE NUTS & UNDERTORQUED BASE NUTS & CRANKCASE THROUGH-NUTS. A TEARDOWN REVEALED THE CRANKSHAFT HAD FAILED FROM FATIGUE BETWEEN THE #3 & #4 CONNECTING ROD JOURNALS. A METALLURGICAL EXAM OF THE CRANKSHAFT REVEALED HIGH LOCALIZED STRESS-INDUCED FATIGUE CRACKS. THE ENGINE HAD ACCUMULATED 266 HRS OF FLIGHT TIME SINCE MAJOR OVERHAUL ON 1/11/91. THE PLANE HAD BEEN MODIFIED WITH 2 STC'S, 1 FOR INSTALLATION OF A RAYJAY TURBOCHARGER, ANOTHER FOR INSTALLATION OF A 'BLACKMAC' PROPELLER. THE HOLDER OF THE PROPELLER STC REPORTED THE COMPANY WOULD NOT HAVE INSTALLED THE PROPELLER ON A TURBOCHARGED ENGINE, SINCE CERTIFICATION VIBRATORY TESTS WERE ONLY MADE ON NORMALLY ASPIRATED ENGINES. AFTER INSTALLATION ON 1/17/91, THE PROPELLER WAS REMOVED ON 3/19/91 FOR STATIC BALANCE & 'RE-INDEX PROP #1 BLADE 180 DEGREES;' ON 3/28/91, IT WAS REMOVED FOR A BLADE ANGLE CHECK; AND ON 5/23/91, IT RECEIVED A DYNAMIC BALANCE.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

Pilot

  • Certificate: private
  • Ratings: single-engine land; instrument: airplane
  • Flight time: 560 hours in all; 347 in this make and model; 10 in the last 90 days; 9 in the last 30 days; 502 as pilot in command
  • Medical certificate: Class 2 (valid medical--w/ waivers/lim.)
  • Seat: left

The aircraft

  • Airframe total time: 4,412 hours
  • Last inspection: 100-hour inspection, March 25, 1994; 11 hours since
  • Maximum gross weight: 2,575 lb
  • Seats: 4
  • Landing gear: retractable
  • Engine: Lycoming IO-360-A1A (piston); 0 hours total

The flight

  • Departed from: BJC at 6:18 pm
  • Destination: BJC
  • Flight plan: none
  • Runway 29L, 7,000 ft by 75 ft

Weather at the time

  • Light: daylight
  • Wind: from 190° at 7 knots
  • Visibility: 60 statute miles
  • Sky: broken clouds at 20,000 ft; scat at 7,000 ft
  • Temperature: 57°F (14°C), dew point 30°F (-1°C)
  • Altimeter: 29.00 inHg
  • Observation at 6:29 pm from BJC

Injuries

FatalSeriousMinorNone
Crew1
Passengers1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.