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Accidents · NTSB CHI00FA111 · Final report

Bell 222U accident near St. Paul, Minnesota, April 14, 2000

On April 14, 2000 at about 9:12 pm local time, a Bell 222U (helicopter), registered N225LL, was substantially damaged in an accident near St. Paul, Minnesota. It was a positioning flight under general aviation rules (Part 91). No one was hurt; 2 people were on board or involved. The weather was visual conditions (good weather).

The NTSB's probable cause their words, unchanged

The loss of clamp-up force between the transmission case and the pylon mounted actuator support assembly which resulted in fatigue failure of the threaded studs and dowel pins, the failure of the flight control system, helicopter control not being possible after the flight control failure, and the inadequate maintenance procedures by the company maintenance personnel.

Source: NTSB aviation accident database, copy made October 5, 2026. Docket and reports at the NTSB.

What the record shows

Date
April 14, 2000 · about 9:12 pm local time
Place
St. Paul, Minnesota · map
Type
Accident
Injuries
No one was hurt; 2 people were on board or involved.
Weather
visual conditions (good weather)
Aircraft
Bell 222U · all 222Us on the register
Registration
N225LL · no longer on the register · serial 47539
Damage
Substantial damage
Flight
Positioning flight · general aviation rules (Part 91)

The NTSB's narrative final · quoted from the NTSB record

During cruise flight the pilot lost control of the helicopter and an uncontrolled forced landing was made onto the top of a two-story industrial warehouse. The pylon mounted actuator support assembly had separated from the transmission case. The support assembly, attachment hardware, and portions of the transmission case were sent to the NTSB Materials Laboratory for analysis. According to the NTSB Materials Laboratory Factual Report, "... all of the studs showed progressive fatigue cracking from multiple origins." The report stated, "All but one stud fracture ... showed progression from diametrically opposed sides, typical of reversed bending fatigue loads." The report stated that all of the stud and dowel holes in the actuator support were, "... elongated on opposite sides from contact with the respective dowel or stud." The report further stated, "In addition to the elongation of the holes, the faying surfaces of the support and the transmission case were severely worn from relative movement. The directions of indicated movements and wear correspond to the axis of elongation of the respective support holes." The lead mechanic for the helicopter reported that one of the dowel pins was found during routine maintenance approximately one year prior to the accident date and the maintenance staff did not determine the identify the source of the dowel pin.

The complete narrative as the NTSB published it. The NTSB's docket holds the report as a PDF and any photographs, statements and other documents from the investigation.

The factual record from the NTSB's investigation tables, in plain English

Pilot

  • Certificate: commercial pilot, private
  • Ratings: multi-engine land; single-engine land; instrument: airplane; instrument: helicopter; rotorcraft: helicopter
  • Flight time: 3,406 hours in all; 359 in this make and model; 87 in the last 90 days
  • Last flight review: December 9, 1999
  • Medical certificate: Class 1 (valid medical--no waivers/lim.)
  • Seat: rgt
  • Injury: minor injuries

The aircraft

  • Airframe total time: 7,885.3 hours
  • Last inspection: 100-hour inspection, March 23, 2000; 39.2 hours since
  • Maximum gross weight: 8,400 lb
  • Seats: 7
  • Landing gear: fixed
  • Engine 1: Lycoming LTS101-750C-1 (turboshaft); 0 hours total
  • Engine 2: Lycoming LTS101-750C-1 (turboshaft); 0 hours total

The flight

  • Departed from: PVT St. Paul MN at 9:05 pm
  • Destination: STP MN

Weather at the time

  • Light: daylight
  • Wind: from 350° at 12 knots
  • Visibility: 10 statute miles
  • Sky: clear
  • Temperature: 61°F (16°C), dew point 39°F (4°C)
  • Altimeter: 29.71 inHg
  • Observation at 8:53 pm from STP, 2 miles away

Injuries

FatalSeriousMinorNone
Crew1
Passengers1

Documents from the investigation the NTSB's docket: the evidence folder behind the report

The docket, the folder of records gathered during an investigation (maintenance records, photographs, witness statements, examinations), has not been read from the NTSB for this case yet; the list appears here once it has. Open the docket at the NTSB.

Everything on this page comes from the NTSB's public records. The narrative, probable cause and findings are the NTSB's own words; the coded tables behind the report are written out in plain English, with pilots' ages, home towns and medical details left out. The documents and photographs are the NTSB's docket, shown as the NTSB released them. This site's own text never names anyone involved. A preliminary report can change; the final report usually follows one to two years later, and the page is refreshed when it does.